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Posted on Nov 24, 2009
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How to fit a clutch master cylinder on a mini

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  • Master 600 Answers
  • Posted on Jan 03, 2010
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Joined: Aug 03, 2009
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First you have to get to the split pin that holds the clevis pin, this then slides out and the pedal will be loose, under the bonnet the cylinder is the right hand one when you are looking at the engine, undo the steel pipe and the 2 nuts holding it down, pull it up and out.

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Not if the resoviors are separate, I have come across a brake master cylinder with a tube up the center to feed the clutch master cylinder.
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brake fluid goes in the reservoir on top of the clutch master cylinder. If there is no reservoir check for a line to the brake master cylinder reservoir as some cars use the brake master cylinder reservoir as a common unit . Check that that reservoir is full. Bleed out the slave cylinder to remove air in the system.
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How to bleed clutch

Check the fluid-reservoir for your clutch. If there is low/no fluid, top it up. Pump the pedal a few times first .. and check underneath the car for a fluid leak.

If the fluid reservoir is full, don't bother checking under the car for leaks.

Usually, the clutch master cylinder has a 'nipple' - a bleed point. Get someone to pump the clutch pedal for you a few times and keep it pressed down. Place a rag on the nipple and slightly undo the nut. Any air in the system should be forced out. You may have to open/close the nipple (nut) 2 or 3 times whilst somebody pumps and holds down the clutch pedal.

If there is no nipple/nut on the clutch master cylinder, follow the metal tube back up into the engine compartment and bleed the air out of it by putting a cloth around the topmost point where it connects to something else, and slightly undo the connection. The clutch pedal should be pressed down whilst you do this ..

If there's no air forced out of the hydraulic line or the clutch still does not build pressure, it may well be that the rubber ring inside clutch master cylinder is perished. You either have to fit a new rubber ring or replace the clutch master cylinder.

Replacing the clutch master cylinder is the best option. The bore of the master cylinder can wear - become 'ovalled' over time. Fitting a new rubber ring into a master cylinder that has a worn bore is only a short-term cure.

A perished rubber ring or worn clutch cylinder bore simply allows hydraulic fluid to be 'moved' without becoming pressurised

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The clutch slave cylinder will be down on the transmission bell housing. Follow the small steel line from the master cylinder. It goes right to the slave cylinder.
Pretty easy to change out the master cylinder. Remove the steel line, unbolt unit from the firewall, then under the dash, there's a rod from the clutch pedal to the master cylinder. Just undo the retaining clip or pin holding the rod to the pedal. When the new unit is installed and filled with fluid, then you get to learn how to bleed the hydraulic clutch at the slave cylinder-the fun never stops.
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you have an air bubble in the system.. keep bleeding it and it should return. if the clutch master cylinder is like a ford then you actually have to remove it to get the air out by holding the master at the right angel for the air to be completely removed....
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sounds like your clutch plate is sticking, i recommend fitting a new clutch kit, while doing this remember to machine the flywheel or you will still have same problem. if this does not work it might be your clutch cable, replace cale first (cheaper option 1st) then replace the clutch kit.
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