Is your bobbin case a genuine Bernina bobbin case? If not, replacing the bobbin case will solve the problem. It is a common problem to find a Oriental copy of a bobbin case in a Bernina machine for a number of reasons, such as where the casing was swapped by accident or intentionally. Most often, repair technicians don't know the difference and would rather pay $7.00 for a Chinese casing rather than $56.00 for an OEM casing. Whatever the case may be, if the machine tension nests on the bottom side, stitches erratically, or breaks thread, changing the casing can solve the problem.
The bobbin cases may have similarities but there are subtle physical differences that prevents thread escapement over the bobbin case.
Much more information would be needed in order to discover your problem, however.
Other problems can occur by incorrect starting of the machine such as beginning sewing by holding the top thread rather than turning the machine hand-wheel in the direction so that the take-up lever is at the highest position. Machines like the 1005 do not have an automatic "Needle Stop' function.
There can also be similar problems if an industrial cone spool is used where thread is being pulled off of the spool's side rather than from the top center of the spool.
If the bobbin case is an OEM casing it is possible that the "loop lift (needle and sewing hook) timing" has been knocked out such as having had a collision of the needle with a button, zipper, straight pin, etc. Bernina 1005's and all of the newer machines are not constructed in such a way that would prevent this from occurring. As mentioned, more information would be needed here.
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You are never to touch the tension on a Bernina 950 unless you are making a different stitch. I figured out my problem was the thread. I put a whole new spool in and it is working beautifully. So no one take the advice above.
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