SOURCE: Honda EMS 4500 Generator - High Voltage Problem
As far as I can tell on the wiring diagram for this generator there is no voltage regulator unless it's incorporated with the auto throttle unit.
To lower the voltage you need to lower the speed of the generator engine. To do this there should be a screw on top of the engine under the tank when your facing the recoil. This screw presses on a arm that controls your governor. Turning it in (righty tighty) will increase rpms, turning it out will lower them. You should see the voltage change on the voltmeter.
SOURCE: honda generator em 1800
Honda generators are very reliable and are easy to adjust. The best way to check for proper output is to use a meter that can check cycles and voltage. Set meter to htz or freq and adjust the engine governor to 60 cycles. When the engine is turning 3600 rpm it is at max power and the generator may be producing ac voltage ranging from 115 to 125 at 60 cycles. When you draw power from the generator the engine governor will try to overcome the stress and maintain 3600 rpm. The engine must be well maintained to produce full power. Service oil, filter, plug and valve adjustment. Some engines have a spark arrester installed in the muffler that may become blocked with carbon. If engine is producing full power and voltage/amps is low then check brushes, capacitors, and/ or voltage regulator. Most problems occur when too much power is requested from rated generator. Example, trying to connect an 1800 watt air compressor to generator. The compressor may draw double the stated wattage upon starting and cycling. For longest generator life, It is best to use only 75% of rated output. On an 1800 watt generator use max wattage 1350. If you actually need to use 1800 watts then the best generator would be a 2500 watt. enjoy
SOURCE: Honda EM 2500 Generator
I posted a general tutorial on troubleshooting this problem here.
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Carl
SOURCE: generator starts but does not generate power
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