SOURCE: Designer One "broken thread"
If the upper thread spool is spinning allowing slack to the inlet of the tension assy and the machine gives a broken thread indication shortly afterward, the pre-tension assy needs to be adjusted. If the machine has the original "snap in" tension assy that was in the first generation of Designer 1, have it replaced with the modern "lay in" tension assy. Slack at the spool should never cause a broken thread indication as long at the thread is in the pre-tension assy.
Sulky thread will work as well in a Designer 1 as any other embroidery thread as long as it is properly adjusted.
One thing that you can look for, when the machine is sewing, watch the thread as it passes out of the left hand side of the tension disks. It should exit the disks at the 9 o'clock position. If it starts to drift up to the 10 or 11 position and then you get a broken thread warning, the pre tension must be increased.
SOURCE: thread wont overlock
When the thread breaks too often, try these, that goes for all sewing machines
1. Replace the needles,
2. Loosen slightly the tension of the needle threads.
3. The top threads are to thin,
4.The sewing (rotary) hook or looper, has burs,
5. Wrong threading
SOURCE: My brother PE-400 sewing quit sewing
The "race" on your machine needs adjusting. Remove the bobbin cover, bobbin, & case. What you have left is the race, it moves when you turn the large wheel on the top right of machine. The needle also moves up and down. There is a hook on the race that catches the needle thread. Try moving the race to the line up with the needle. It may take a couple of trys but it should do the trick. Also clean any threads that may be caught on or arround the race. Hope this helps!
SOURCE: Babylock sewing machine, upper thread is bunching
the tension is wronge has the lower bobbin case been unwound and refilled)(check that this is threaded right as well)
SOURCE: I keep getting "check and rethread the upper thread" error message
Hi....I also kept getting the check and rethread upper thread message, I\'d sew about 15 stitches and it\'d stop. Here\'s what I did. On the left of the machine, in the back there is a screw....loosen that screw, take cover off, then lift straigt up and out on the cover that has the 3 on it in your threading seqence. Next, I started inspecting and cleaning the thread route from top to bottom. Lo and behold....I get to the place where you come down the front of the machine and turn to go back up and I spot a little slit in the plastic piece so, when I was threading the machine I guess I was pulling it to far to the left causing it to wear a little slit in that piece....so, I finished cutting it off with a utility knife, used an emery board to smooth it down, put the covers back on and it works GREAT!!!! Who would\'ve ever that it\'d be so easy and save me a bunch of money!!! I sure hope this helps someone.
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