Steve Pack, maybe it's just a broken bolt or screw? I had a problem like that, and a lot of stuff I've done - nothing was helping for a long time, and then a man from service station recommended me to use tap and die set (like this: https://cozyhousetoday.com/how-to-use-tap-and-die-set), so I've tried it and it worked perfectly.
Testimonial: "Thank you, but I checked the bolts,they’re fine."
SOURCE: Pull cord on Sears 4.5 mower binds up
check, or have someone check the flywheel key, it is probably sheared off.
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