HI. I think I have the same problem. I cannot loosen the collet nut on my 5142 router to change the bit. The router is super powerful and great for a router table but since I got it years ago, changing the bits has been difficult. Might try the heat but worry it could effect bearings and grease etc.
SOURCE: router repair
get one of the tiny little torches you use to thaw locks ( not muck bigger than a propane lighter put a small amount of heat all around the Collete and re-try you'd be surprised
SOURCE: How do you remove collet from porter cable router
'remove the collet' not sure on your question. but the collet is the part that holds the cutter and sits in the collet assembly. the collet is held in to the nut with a spring clip, if you remove the spring clip the collet comes out.
SOURCE: I have an old Porter-Cable Rockwell 528 circular
try putting the blade against a block of wood and if you have an impact wrench use it and the bolt "will come loose"
SOURCE: My porter 1/4" router
Have you tried taking out the collet and cleaning it and the cavity where it goes? If there is any wood dust present it may be causing the problem. If that doesn't fix it, you may need a new collet.
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