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mikel warner Posted on Jan 05, 2019
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I have a 20kw es onan generator that had a bad alternator. i replaced it and now the engine shuts down after a couple of minutes with an overcrank error.

I have adjusted the voltage on the alternator but it doesn't change anything

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sherlywang

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  • Electrical S... Master 428 Answers
  • Posted on Jan 07, 2019
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When the curvature of the crankshaft exceeds 0.1 mm (some are 0.2 mm), it should be corrected. During the measurement, the crankshaft main journal is placed on two equal height V-shaped irons on the inspection plate. Set the dial of the dial gauge to the 0 position and touch its contact to the surface of the intermediate main journal, and slowly rotate the crankshaft. The maximum value of the dial gauge is the curvature of the crankshaft.

When the twist check is performed, the crankshaft is placed in the same way as the bend check. During the inspection, the crank arm is placed in a horizontal position, and the height of the connecting rod journal of the first cylinder and the last cylinder in the same plane is measured by a dial gauge, and the difference is the degree of distortion of the crankshaft.

CJ Rock

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  • Electrical S... Master 4,429 Answers
  • Posted on Jan 06, 2019
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Overcank failure means the engine failed to start.

IOWs, the control module commanded a crank engine but received no indication that engine ran.

Now your engine obviously runs, so the fault is likely rpm sense into or by lectronic control module.

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5 Related Answers

Anonymous

  • 958 Answers
  • Posted on Jul 26, 2008

SOURCE: Alternator or Voltage regulator

if you can carefully put a metal wrench on the rotating pulley of the alternator and felt a magnetism attracting the metal wrench, then your alternator is charging. if there is no magnetism, then the alternator is not charging...

another test is to measure the voltage on the small wires that went in to the alternator that says "F" for field, it should measure battery voltage...that is the voltage from the regulator..that means your regulator is working...but the altrntor is not..

without that battery voltage, then the regulator is he culprit...



pls be carefull...

hope i was able to solve ur problem..

pls rate me.. tnx, drcool..

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Anonymous

  • 153 Answers
  • Posted on Oct 07, 2008

SOURCE: alternator light on

The alternator is not producing any power . If it were the engine would run without the battery. Check the wiring on the alternator. It must ave an exciter wire to make it work.

Anonymous

  • 837 Answers
  • Posted on Apr 03, 2009

SOURCE: Looking for an ONAN Emerald I GenSet generator manual

I have an account in the Buffalo NY area .. they can help you with this .. call 716-668-2666 after 9:00am EST tomorrow (sat)

Anonymous

  • 6784 Answers
  • Posted on Sep 07, 2009

SOURCE: 1998 Monte Carlo alternater not charging

Ok, i understand that you have replaced the alternator, but there seems to be a non charge state in this case. i recommend checking the charging system. use the procedure below to isolate this issue.

Wear protective eye wear and clothing and remove all jewelry when checking your battery and charging system. Jewelry is a good conductor of electricity and is not recommended. Most batteries wear out every 3 to 5 years and need to be replaced. Always replace your battery with an equal replacement battery to assure proper operation. Automotive batteries have a +positive terminal (red), - negative terminal (black). The battery in this illustration has a protective cover over the positive terminal to prevent short circuit in case of an accident. Electricity is stored in the battery and then supplied to the vehicle when the engine is not running. While the engine is running the vehicles alternator charges the battery for future use. (Note: never disconnect the battery while the engine is running. If the battery cable is disconnected from the battery a spark can be generated which can cause the battery to explode or a major electrical malfunction to occur.)

To check a battery surface voltage, remove the positive terminal protective cover. Connect the +positive side meter lead (red) to the positive side battery terminal. Connect the - negative (black) side meter lead to the negative battery terminal. With the vehicle not running and the car sitting over night the battery voltage should be between 12.5 and 12.8 volts.(You will need to use a voltmeter for this testing procedure)

The alternator is rotated by a drive belt driven by the vehicles engine while it is running. Electrical voltage and amperage are generated to recharge the battery and supply voltage to the electrical system of the car. The alternator is held in place with mounting bolts. There is a main electrical wire on the rear of the alternator that supplies voltage to a main voltage junction box. If your alternator is not charging properly, your battery will slowly drain down from operating all the electrical systems in your car and stop the car from running.(most non charge states will be the cause of a loose belt or a low tension rate, due to a mis-adjusted alternator. make sure you have enough tension in the belt for full rotation of the alt pulley)

Next, you will need to check the alternators output with the Amp meter.

Testing the amperage output of the alternator is good for measuring the amount (not the level) of voltage the alternator can produce. This test can be tricky because if the alternator is weak it can still show it as producing amperage. Which is good, but if the voltage is low, it will still allow the battery to go dead. To check the amperage output of an alternator an amp meter is needed. Once the meter is connected start the engine. Next turn on all electrical accessories and raise the engine idle to about 1200 RPM. The alternator should output the max amperage it was designed to produce. Example: a 90 amp alternator should output about 88 amps. Note: An alternator cannot sustain maximum output for long periods of time. If the alternator is forced to operate at maximum output it will overheat and fail. An alternator is designed to operate at max amperage output only for a reasonable amount of time.

((Connect the voltage meter lead the same way you would in a battery static voltage check, Start engine (do not drive) at engine idle the voltage should be between 13.6 to 14.3 volts. If not the alternator may need replacing.)))

Anonymous

  • 19 Answers
  • Posted on Dec 30, 2010

SOURCE: I have Mazda 6 2003

It may be a wire on the alternator.

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