Proform Crosswalk 500 Treadmill Logo
Anonymous Posted on Jul 20, 2009

Problems with my pro form 540 treadmill

None of the buttons work except for the #1 and #4 buttons. The machine will only turn on and off by inserting and removing the key.

  • Anonymous Jun 26, 2012

    My problem is that only the ifit button and the decrease in speed button work, nothing else. I've tried cutting through the piece of clear plastic with 8 wires as instructed and fidgeted with them but nothing has worked. help please?

  • Carrie Peavey
    Carrie Peavey Apr 29, 2018

    Hi Bianca,
    I had the exact same problem you have. I changed out the control board in under the motor hood and it didn't help. $150.00 wasted on an unneeded part. Then after reading it might be the batteries I took the whole back off my treadmill console panel. No batteries. Then after reading the ribbon fixes in this thread I pressed the latch release on the large ribbon , took the ribbon out and put it back in just as it had been. no alterations to it. Now my treadmill, Proform 540s, is working like new again. Don't know how long it will work but I'm happy for now.

×

8 Answers

Anonymous

Level 1:

An expert who has achieved level 1.

New Friend:

An expert that has 1 follower.

Mayor:

An expert whose answer got voted for 2 times.

  • Contributor 1 Answer
  • Posted on Aug 19, 2010
Anonymous
Contributor
Level 1:

An expert who has achieved level 1.

New Friend:

An expert that has 1 follower.

Mayor:

An expert whose answer got voted for 2 times.

Joined: Aug 19, 2010
Answers
1
Questions
0
Helped
10101
Points
8

So after reading the post from EricLaw, I wanted to clarify his solution because it also worked for me. When you open up the console, you will see the membrane (it actually says membrane inside very small) and the connecting wires to the membrane is actually a wide flat plastic with some stripes embedded in the clear plastic which can be easily detached from the membrane (looks like masking tape w/ stripes). These stripes are how the touch pad on the console talk to the membrane. I then took scissors and cut slits between each stripe (cutting only the clear plastic part of the plastic tape) so that I could leave a strip out of the membrane. I played around leaving different strips out until the right strip was left out. If I recall correctly, I left the 5th strip out and the key pad now works entirely EXCEPT the speed 1 and 4 which were the only keys working until I did this. Hope this helps.

  • 7 more comments 
  • timandnat Oct 21, 2010

    Heck Ya! That was the ticket! It was the 6th wire from the left on my treadmill! Never would have got that fixed in less than 5 minutes without your help! You kick *** and I owe you a BEER!!!

  • bogie77382 Feb 21, 2011

    Our problem was that only the iFit button worked, nothing else responded. I opened up the console, and found that when I unplugged the ribbon on the left side (the side with the iFit, program, incline control and stop buttons) all the buttons on the right side worked. So I split the embedded wires on the ribbon and bent them back one by one. The sixth one down was the bad one. It all seems to work now.

  • Strapscan Jun 22, 2011

    OK, Here's a new twist. I had this problem before and this thread fixed it for me. Now the machine is doing it again except this time only 1 & 4 are working. Last time it was 2 & 5 I think. Now I started trying to leave 2 strips out and it seemed to work but when I went to put the console back on it stopped working. Does anyone have any ideas? Does it make sense to leave 2 strips out? Do you think I was on the right track and maybe something moved slightly when I put it back? I can't get it to work again. argh! Thanks for any and all help!

  • Anonymous Jun 22, 2011

    I'm definitely no expert but my only recomendation is to play around with the strips trying different combinations, then seeing what effect it has. Would even recommend writing down the effects to hopefully save you time from repeating steps unnecessarily. The 1 & 4 issue is the main problem everyone is having so if the steps already laid out is not working, make sure to post the resolve here when you figure it out and DON'T GIVE UP!

  • Junirodrig70 Apr 17, 2012

    Just fixed my neighbors treadmill thanks to your post

  • Junirodrig70 Apr 17, 2012

    Just fixed my neighbors treadmill thanks to your post it was quick and free.

  • Anonymous Apr 06, 2013

    I just fixed my wife's ProForm 590 LT by following this. It fixed most of the buttons and it is way better now. Thanks everyone!

  • Anonymous Aug 23, 2013

    Thanks a lot for posting the solution. Our tread mill broke a few years back and it works intermittently. Now I applied the solution and left out 5th wire. As every one mentioned now all buttons except 1 and 4 work, winch I can live with.

  • Heather Herrera
    Heather Herrera Nov 06, 2016

    Ours was the I fit. Once I unplugged this panel the entire panel worked again. Thank you so much.

×

Anonymous

Level 1:

An expert who has achieved level 1.

New Friend:

An expert that has 1 follower.

Mayor:

An expert whose answer got voted for 2 times.

  • Contributor 1 Answer
  • Posted on Apr 06, 2010
Anonymous
Contributor
Level 1:

An expert who has achieved level 1.

New Friend:

An expert that has 1 follower.

Mayor:

An expert whose answer got voted for 2 times.

Joined: Apr 06, 2010
Answers
1
Questions
0
Helped
10101
Points
8

After disassembling the console, it’s clear that the problem is there’s a stuck line in the membrane keypad. I wasn’t able to surgically fix that, but I determined which of the 8 control lines was stuck and simply unplugged that one. So, now the 1 and 4 button don’t work at all, but all of the other buttons do—including the increase/decrease buttons, which allow me to easily get to 1 and 4 anyway. That was sorta fun. The ProForm folks aren’t willing to replace/sell me just a membrane keypad—they will only sell a whole new console (>$300). Rats.

  • Anonymous Aug 19, 2010

    Please tell how you determined which of the 8 contol lines was stuck and how you "unplugged" it as the wires appear they would need to be cut, not unplugged. Once I cut a wire, I don't want to make matters worse if it is the wrong one.

  • Anonymous Oct 07, 2010

    The pad attaches to a control panel using a plastic ribbon connector which contains ~8 control lines/wires (which you can see through the clear plastic). I simply cut the clear plastic parallel to the wires so that I could insert the wires into the slot on the board at will. I then plugged in combinations of wires, tried them to see which buttons work, and at which point adding a new wire caused the buttons I cared most about (e.g. /- speed) to stop working. I then left that line unplugged.

×

Ad

Hector Rodriguez

Level 1:

An expert who has achieved level 1.

New Friend:

An expert that has 1 follower.

  • Contributor 1 Answer
  • Posted on Jan 13, 2014
Hector Rodriguez
Contributor
Level 1:

An expert who has achieved level 1.

New Friend:

An expert that has 1 follower.

Joined: Jan 13, 2014
Answers
1
Questions
0
Helped
10101
Points
1

My profom 540 just stopped working and only 1 and 4 keys work. Last night, I tried the solution mentioned above and now all the keys work except the 1,4 and 6 keys but I can use the +/- keys to get these speeds. I am going to try to use the iFit function and see if it works. The solution is to remove the back cover, then remove the screws that attach the panel so I can have access to the back of the panel. Then I detach the locking piece of the white connector that receives the ribbon cables, then, remove the ribbon and cut along between the contacts and bend the 5&6th cable, then insert the rest of the ribbon leaving the 5&6th cables out and snap in back the locking piece, put the panel back and insert the key and for some reason everything works, except some of the keys. Then screw back the panel and the back cover and you are all set.

jmolson8

Level 1:

An expert who has achieved level 1.

New Friend:

An expert that has 1 follower.

  • Contributor 1 Answer
  • Posted on Aug 18, 2012
jmolson8
Contributor
Level 1:

An expert who has achieved level 1.

New Friend:

An expert that has 1 follower.

Joined: Aug 18, 2012
Answers
1
Questions
0
Helped
10101
Points
1

I had to leave the 5th and 6 wire out of the harness and the treadmill works perfect.

Anonymous

Level 1:

An expert who has achieved level 1.

New Friend:

An expert that has 1 follower.

  • Contributor 1 Answer
  • Posted on Jun 26, 2012
Anonymous
Contributor
Level 1:

An expert who has achieved level 1.

New Friend:

An expert that has 1 follower.

Joined: Jun 26, 2012
Answers
1
Questions
0
Helped
10101
Points
1

How is it that you even unplug clear plastic that is attatched to the membrane?

Anonymous

Level 1:

An expert who has achieved level 1.

New Friend:

An expert that has 1 follower.

  • Contributor 1 Answer
  • Posted on Aug 13, 2010
Anonymous
Contributor
Level 1:

An expert who has achieved level 1.

New Friend:

An expert that has 1 follower.

Joined: Aug 13, 2010
Answers
1
Questions
1
Helped
10101
Points
1

How does this happen all at once to everyone? I just experienced this #1 and #4 being the only functioning buttons on my Proform 540 for the first time tonight. How exactly to you find the control lines and what is the procedure for "unplugging" the one that is stuck? From what I see, they are all soddered into the main plug housings. Or am I looking in the wrong place?

Anonymous

Level 1:

An expert who has achieved level 1.

New Friend:

An expert that has 1 follower.

  • Contributor 1 Answer
  • Posted on Aug 10, 2010
Anonymous
Contributor
Level 1:

An expert who has achieved level 1.

New Friend:

An expert that has 1 follower.

Joined: Aug 10, 2010
Answers
1
Questions
0
Helped
10101
Points
1

Wow, It must be a bad part that is going out. I was searching on here for what could possibly be wrong with my treadmill. It does the same thing. Just the #1 and #4 work. I hope I can open it up and fix it like you have suggested. Thanks. I will make sure I contact Proform and let them know that it needs to be fixed for the future people buying this treadmill.

  • cardocr Oct 07, 2010

    I also have the same exact problem - that is only the 1 and 4 keys work. Sometimes I can push on the membrane above the ifit button and get all the other keys working again for a while but they'll eventually stop working again. Seems like this is a common defect with this treadmill. I'll have to see if if I can use the technique mentioned in this tread to get all the other keys working. I certainly could live without just the 1 and 4 keys.

×

Anonymous

Level 1:

An expert who has achieved level 1.

New Friend:

An expert that has 1 follower.

  • Contributor 1 Answer
  • Posted on Mar 04, 2010
Anonymous
Contributor
Level 1:

An expert who has achieved level 1.

New Friend:

An expert that has 1 follower.

Joined: Mar 04, 2010
Answers
1
Questions
0
Helped
10101
Points
1

My proform 540 only turns on and off with the key and works in # 1 and 4, sounds like the same post as Aembrdery in July. any solutions

3 Related Answers

Anonymous

  • 14 Answers
  • Posted on Apr 29, 2009

SOURCE: Pro-Form Sport 1000 treadmill does not stop inclining

Do a Calibration on the treadmill. Take out the safety key. With 2 fingers, hold down the stop button and the speed up or spped plus button. keep holding them down as you insert the safety key, then let go of both.
Press the stop button 1 time, you should see all 0's in the windows, or EP 2P or something weird like that.
Press the Incline up button and then wait. If the incline go up until it stalls then down until it stalls the stops at the bottom, the you are recalibrated, take out the safery key and put it back in to see if all is well. If the incline takes off up again without touching a button, the you have wiring problems or control problems. Call service company to get it repaired.

Ad

Anonymous

  • 1 Answer
  • Posted on Apr 26, 2010

SOURCE: I plugged in my Pro-Form 730cs treadmill and it won't start.

My i FIT treadmill won't turn on. Is there a reset button somewhere?

maxtreadmill

John Mazmanian

  • 832 Answers
  • Posted on May 31, 2010

SOURCE: describe how to unfold a treadmill, pro form ex

Hold the upper end of the treadmill with your right hand on the back end of the unit. Using your left hand, pull the lock knob to the left and hold it. Pivot the treadmill down until the frame is past the pin on the lock knob. Note: You may need to push the handrail to the side slightly. 2. Move in front of the back end and hold the treadmill firmly with both hands, and lower the treadmill to the floor. CAUTION: To decrease the possibility of injury, bend your legs and keep your back straight

Add Your Answer

×

Uploading: 0%

my-video-file.mp4

Complete. Click "Add" to insert your video. Add

×

Loading...
Loading...

Related Questions:

1helpful
1answer

I have a Pro-Form 580X. Power display comes on, but belt won't move. Buttons on display screen won't work either

It seems like you're experiencing issues with your Pro-Form 580X treadmill. Here are some troubleshooting steps you can try:

Safety Key: Ensure that the safety key is properly inserted into the console. Treadmills typically have a magnetic safety key that must be in place for the treadmill to operate.

Circuit Breaker: Check if there's a circuit breaker on the treadmill. If it has tripped, reset it. This is often located near the power cord entry point.

Power Source: Verify that the treadmill is properly plugged into a functioning power outlet. Test the outlet with another device to make sure it's working.

Calibration: Some treadmills require periodic calibration. Check the user manual for instructions on how to calibrate your specific model.

Check for Obstructions: Ensure that there are no obstructions or debris around the belt or underneath the treadmill that might be preventing it from moving.

Lubrication: Treadmill belts may require lubrication. Consult your user manual for guidance on how to lubricate the belt properly.

Control Panel: If the control panel buttons are not responding, it could indicate an issue with the console or wiring. You may need to contact Pro-Form customer support or a technician for further assistance.

If none of these steps resolve the issue, it's advisable to reach out to Pro-Form customer support or a qualified technician for a more thorough diagnosis and potential repairs.




0helpful
1answer

Proform 540 treadmill buttons not working, except for speeds 1, 4, and the age/rate button

Is time to replace the Complete Console Board Display see
the Block diagrams
block diagram treadmills-f02c1pujgn1wovz1vl35bpvw-5-0_0.png Blessing.
[email protected]
cell+whatsAPP:+50588611441
0helpful
1answer

I have a pro form xp trainer 580. When I plug it in, the display turns on but the treadmill won't start. Also, the display only shows when the key is not inserted. When I have the key on, it displays an...

Hi this is Jamie from FitFix.ca. You'll need a new console. You can contact Icon or Proform and they can assist in getting you the right part. Good Luck
1helpful
1answer

Have an old pro form 280, works good except for the info reading display. It comes on and I press the reset button, but it does not change. I put new batteries in it still no readouts.

1)exchange new batteries
2) clean the contacts batteries very well.
3) tight any plugs, cables, interconection such ribbon cables, and clean it
4) ADJUST THE REED SWITCH, see the diagram, clean, and tight the plugs very well, and proof.
5) if doesnot work, you problem with the display board vs main board. see the block.
God bless you
9_17_2012_4_25_28_am.gif9_17_2012_4_26_37_am.gif
0helpful
1answer

Ifit light flashes. Everything works properly except light flashes, which is distracting and irritating.

o 1 Check the connection cablebetween the Pro-Form device and the home stereo, computer, television or VCR ifthe iFit program is not working. Ensure that both the Pro-Form device and thestereo device are both turned on in order to function properly.o 2 Connect the Pro-Form deviceto the computer prior to logging onto the website iFit.com if the iFit programsare not downloading or operating on the computer. The fitness device mustremain plugged into the computer at all times in order to use the iFit programsduring the workout.o 3 Insert the console key andpress the "Program Select" button repeatedly if the iFit program isnot working properly. Ensure that the fitness device is connected to thedesired output device, such as the computer, television, VCR or MP3 player. TheiFit indicator should be lit on the console display.o 4 Press the "Start"button on the console if the time display is flashing on the Pro-Form device console.The iFit program will not function while the time display is flashing.o 5 Listen for a chirping soundif the incline or speed changes suddenly on the fitness device. The chirpingsound indicates that a speed or incline change is about to take place, even ifthe iFit program has not announced the change.
0helpful
1answer

I need to know where the batteries go

Dear Sir: I will help you, please do the following step: Instructions Things You'll Need
  • Power supply
  • Standard screwdriver
  • Batteries
  • Access to local fuse or circuit breakers, if necessary
    • 1 Check to see if the Pro-Form device is properly plugged into a working, grounded power supply if none of the console buttons are working. Turn the device on and reset local fuses or circuit breakers if necessary; reset the circuit breaker switch on the base of the unit.
    • 2 Turn off the fitness device and unplug from the power supply if the console only shows zeros or the console buttons are not working. Use a standard screwdriver to open the battery compartment on the underside of the console. Pull out the old batteries and recycle, if possible. Replace with new batteries, using the old batteries as a guide for the size and type of batteries needed. Place the flat end of each battery against the spring inside the battery compartment and gently push the battery into place. Close the battery compartment and restore power.
    • 3 Press and hold the "Stop" button if the console is only flashing repeatedly, indicating that the device is in demo mode. Insert the console key and push the "Speed Down" button to turn off the demo mode on the unit. Remove the console key.
    • 4 Reset the console buttons if the incline is not working properly on the machine. Insert the console key and press one of the "Incline" buttons. While the incline is in the process of changing, remove the console key. Wait two or three seconds and re-insert the console key.
    • 5 Remove the console key and unplug the Pro-Form device if none of the above steps are resolving the problem with the console keys. Unscrew the three screws that hold the motor hood on the front of the device and pivot the hood off the machine. Find the magnet and small reed switch on the left side of the pulley. Turn the pulley until the magnet is aligned with the reed switch and the gap between the two is approximately 1/8 inch. Reattach the hood, screw into place and turn the treadmill back on
If you need further assistance, please reach me.

sincerely. God bless you.

E.CUADRA
MANAGUA, NICARAGUA. C.A
0helpful
1answer

I hae a Pro Form 540 Iteracive Trainer treadmill. When the key is inserted, the treadmill cuts on but the control panel doesn't seem to work when you touch start. I waited and cut it off and went...

Hi,

I will advice you try re-calibrate your treadmill, follow the procedure below to re-calibrate it,

Step 1 Stand on the side rails of the treadmill for safety purposes. Remove the safety key. Step 2 Press and hold the two incline buttons. The incline buttons are blue and on the left side of the display. Hold the up and down button simultaneously. Release the buttons when the display reads "Calibration."
Step 3 Press the green start button located either above or below the large, red stop button (depending on your model). Stay on the side rails as the treadmill belt begins to move. Both the speed and incline should go through their full range from lowest to highest, and then back down again.
Step 4 Repeat the process if the display does not read "Calibration Successful."
14helpful
1answer

I plugged in my Pro-Form 730cs treadmill and it won't start.

My i FIT treadmill won't turn on. Is there a reset button somewhere?
9helpful
1answer

Pro-Form Sport 1000 treadmill does not stop inclining

Do a Calibration on the treadmill. Take out the safety key. With 2 fingers, hold down the stop button and the speed up or spped plus button. keep holding them down as you insert the safety key, then let go of both.
Press the stop button 1 time, you should see all 0's in the windows, or EP 2P or something weird like that.
Press the Incline up button and then wait. If the incline go up until it stalls then down until it stalls the stops at the bottom, the you are recalibrated, take out the safery key and put it back in to see if all is well. If the incline takes off up again without touching a button, the you have wiring problems or control problems. Call service company to get it repaired.
Not finding what you are looking for?

10,111 views

Ask a Question

Usually answered in minutes!

Top Proform Exercise & Fitness Experts

ZJ Limited
ZJ Limited

Level 3 Expert

17989 Answers

Grand Canyon Tech
Grand Canyon Tech

Level 3 Expert

3867 Answers

john h

Level 3 Expert

29494 Answers

Are you a Proform Exercise and Fitnes Expert? Answer questions, earn points and help others

Answer questions

Manuals & User Guides

Loading...