There are several common reasons for upper thread breakage.
Check that the needle/thread/fabric are compatible.
All About Needles
Remove the upper thread from the machine, install a brand new needle, ALWAYS RAISE the presser foot, and rethread from the beginning. Verify the thread path is correct. Set the upper tension to the midway point.
NMSU Checklist of Common Machine Troubles
Sewing Machine Problem 1 Thread Breakage
Sewing Machine Thread Keeps Breaking
Why Does My Thread Keep Breaking While Sew
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SOURCE: janome 1600P
My husband and I worked for months trying to solve this problem and FINALLY we did it. I even had a YLI varigated thread in the top and Coats and Clark varigated in the bobbin. The machine Janome 1600P DB makes a beautiful stitch. This is a long posting and if you have questions I'll be happy to help if I can. [email protected]
1) I give credit to piecemealquilts.wordpress.com for their recommendations.
Most of which I list below.
2) First of all make sure that the frame is level in all directions, side-to-side, top to bottom. That includes the table that it is setting on.
3) Bobbin tension: This is much looser than you normally have it set on. The bobbin should fall steadily to the floor. Read your machine manual to learn how to loosen the tension. Be sure to go in small increments. Don't be afraid. It also helps to use a different color thread in the bobbin than the top to see the problem. Is the bobbin properly inserted into the bobbin case. Is the bobbin case properly inserted into the machine?
4)Use the correct needle for your machine.
5) Use at least a 14 and a 16 or 18 is even better. Size 20 for specialty threads if you can get a size that large.
6) Make sure that the needle is inserted properly. My machine doesn't have a flat side so proper insertion is challenging. If you can find a straight pin small enough to fit in the eye do so as this helps to determine if the needle is in at the correct angle. The eye of my needle is left to right so I use a sturdy piece of thread, some spray starch on the thread helps it to stay straight. This makes it much easier to determine if the needle is in properly.
7) The pressure foot dial is set on 0
8) The stitch length is set on the longest stitch length. I know that you actually determine the stitch length and some people tell you to have it set on 0, but I found this to work.
9)Threading: Make sure you have the machine threaded correctly. Inoticed that when my thread was breaking that the thread in the take uplever was either out of the thread guides or had crossed each other. Also, sometimes the thread had wrapped itself around the first smallthread guide and/or the outside hole on the pretension thread guide hadwrapped around the bottom of the thread guide. When your thread breaks pull a good 12" out and then cut it off assometimes it has frayed higher up. This will help to reduce continuedbreakage and your frustration. This sounds dumb but still make sure the thread is sitting on the spool properly, that the thread spills off the spool as shown in your machine manual. I found it helpful to place a felt pad underneath the spool of thread. This was just a scrap of felt with a hole cut into it. Check the retractable thread guide which is right over your spool that it is correctly positioned and not twisted around. The thread should easily pull off the spool. I found that my machine worked better if I onlythreaded the two guide holes closest to the machine on the pretension guide.
10)Thread tension: I found that my needle tension had to be much looser than what I was used to anywhere from 1 -3.
11)The quilt: Not too tight and not too loose,too tight and needles and thread break, too loose and it's difficult to move the carriage. Can you poke a finger from the bottom and grip it from the top? I found this a little too loose, but used it as a guide. The side clamps are to keep it straight and not tight.
12)The take up rail should just barely clear the bed of the machine. I found it more accurate to check this with the machine in the middle of the quilt as opposed to one of the ends. Can you fit your fingers between the quilt and the machine bed? Yes, but barely is the answer.
13) I was able to quilt in both directions, but make sure your carriage moves freely in all directions.
14) Make sure the feed dogs are down and ready for free motion.
15) Make sure the presser foot is down and ready for sewing.
16) Check both the bobbin area and the top thread tension area for stray threads. It happens.
17) My last help was to add thread lubricant, but make sure your machine allows it. I just found out that you shouldn't use this on the spool if you have plastic tension discs. Mine are metal, but still I use this sparingly. I run a couple of lines on the spool, let it sit for a few minutes then sew. I don't repeat this for at least an hour of constant sewing.
18) Strangely this also helped, every so often I pulled straight out on both the knobs of the pretension disc and the tension disc. Don't pull the knobs off. This just released the tension of the thread. I didn't adjust it, I just pulled straight out. I didn't rethread it, just released it.
19) Finally, I did discover that I had a burr on my tension disc.How to figure this out, well it works better with two people, but one can do it. Lift up the presser foot, needle is in the highest position, then manually , slowly pull the thread through the needle, listen to the tension disc. You shouldn't hear anything. Watch the tension disc, does the check spring move down? Does it stay down then bounce back up? It shouldn't. Feel the thread as it is being pulled does it have tension on it? If the answer to these questions is yes, take it to the shop and let them fix it. It literally takes 5 mins.
I hope this helps
SOURCE: Top thread keeps breaking on my Janome 1600P.
I had a similar problem and then realized that the thread on the top had a **** on the spool it was catching on.
SOURCE: Janome 1600P:top thread shreds.Ihave done all
You have adjusted the tension? aligned the needle? Bobbin moves freely? Needle height is adjusted properly?
My experiences with thread breaking with machine on a quilting frame make me look at the upper tension being set too high, the needle being worn or movement of the machine is too fast. Reduce the upper tension first, then sew in straight lines at first. See if you can sew slowly, in straight lines and reduce the upper tension until the thread stops breaking. If so, try some 1-2 inch circles, again going slowly. If the needle thread is pulling to the back, you will need to increase the upper tension again until the stitches meet in the middle of the fabric. If you can't locate a balanced spot where the needle thread is not pulling to the back side and thread doesn't break, try taking the machine off of the frame and sewing on a table. If it won't sew this way, it needs some professional help. If it does, you will probably save a lot of time taking it in for service, making sure to explain to the repair center that you have problems on a quilting frame, not while sewing normally. When the machine is adjusted to sew normally on a table and you move it to the frame, you will probably need to reduce the tension by 1-2 complete turns of the tension knob.
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