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Posted on Jul 12, 2009

Nor-Lake walk-in cooler water leak

13 years old Nor-Lake walk-in cooler$ freezer both have water leaking problem through ceiling panel for quit some time. Both evaporator pan has been replaced but still have same issue. The cooler unit shows rusty water. Any suggestions?

  • Anonymous Mar 28, 2014

    The cooler is leaking water from the unit

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  • Posted on Jul 27, 2009
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The evaporator drains into pan with a coil from the discharge line. The design is intented to sub-cool the liquid refrigertant as well as evaporate the condensation from the coil. Unfortunately the engineer started as career a shipping clerk and never received any further training.  There isn't enough heat or running time to evaporate the condensation from the coil.
The solution is fairly simple
A plastic tube  drains water out of the evaporator in the pan. You can extend the tube and add a defrost pan handled by your refrigeration wholesaler. Wire it so it is on whenever there is power to the unit.  This should get rid of the excess water. These pans are also used on some self contained coolers and freezers. They come in either 120 volts or 220 volts. [email protected]

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My walk-in's ceiling panel is dripping

The coil in the conditioned space is called the evaporator.
If the water droplets are forming on the ceiling around the evap, it is due, most likely, to the defrost cycle being too long.
Defrost cycle: compressor stops, evap fans stop, electric heaters in the evap come on to clear any ice/ frost on evap fins/ coil.
The ice/ frost melts and some of it turns into vapor. As it hits the cold ceiling surface, it condensates into water droplets. Defrost cycle could be too long. Usually 4 time aday and no longer than 30 minutes should be enough unless there is high humidity.
There could be another cause.
Normally, after a defrost cycle terminates, the evap fans do not come on, due to a delay control. This prevents circulating warm are due to the heaters. The compressor comes on and cools the evap down to, usually 20 degrees or so, and then the fans come on. What could be happening is, the fans are coming on too early and blowing the water driplet off the evap and onto the back wall of the unit.
A third item, is to be sure that the condensate drain is "P" trapped. The prevents warm, outside air from being drawn in and causing exess frost build up, thus excess water and vapor.

Good luck and hope this helps
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Need to know breaker and wire size to run from panel

Compressor 12/3 with 20 amp dual pole breaker. 220 VAC

Freezer 12/3 with 20 amp single pole breaker 120 VAC
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No choice but to move your food to a secondary unit & defrost the walk-in. If you go chipping around your condenser you risk more damage. Hopefully you have seperate breakers for you walk-in vs other cold storage areas.
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Yes if the evaporator drain is blocked or not attached correctly it causes the humidity to remain in the refridgerator. Just opening the door will cause the warm are to enter and cause the symtoms of rain if the water is not taken out the drain properly.Hope this helps JT
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