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The sparks are generally seen where the carbon brushes meet the copper commutator on the motor spindle. This is actually fairly normal. You can lessen it by spraying with some light machine oil, but eventually you will need to replace the carbon brushes.
Take the back cover off the motor and then there will be four nuts that
hold on the back bearing cage of the motor. After removing that, you
will find 7 large screws in beside the motor that remove the gearbox.
First, remove the steel ring sitting recessed into the hole where the nuts are.
Remove the top transmission cover (top front of mixer, two screws) allowing access to the motor's cooling fan blade.
Using a small prybar (or large, if you wish), prevent rotation of the rotor by placing the prybar on one fin of the fan blade, and bracing it against the mixer's frame. Remove nuts with a 3/4" socket and ratchet.
I took it apart, unplug unit, remove the small black
cover inside the stand portion, 1 screw. Underneath you will find four
screws with a white plastic wire junction.
Loosen two screws and remove the black and brown wires which connect to the control panel with the dial attached.
Remove rear attachment cover, front top cover, and front delonghi cover.
Remove top three screws where the blender attachment goes. Now remove the aluminum cover that covers the entire top.
Slip belt off. Remove three screws with plastic washers that attach motor to chassis.
Remove 2 torx screws that are located next to metal bar that keeps top half from swinging too far from bottom half.
Now you can pull the motor out and the control panel
with the dial. Remove the three slip on electrical connections on the
control panel and reinstall. Carefully remove the two slip on
electrical connections on the motor and reinstall.
Re-assemble and test unit.
I thought I had a
problem with the control panel or the motor, as it turns out the
connections were the problem. Carefully removing them and reinstalling
them solved the problem.
Take the back cover off the motor and then there will be four nuts that hold on the back bearing cage of the motor. After removing that, you will find 7 large screws in beside the motor that remove the gearbox. Best wishes!
Remove the back housing by removing one screw and liftingand pulling rearward.
Remove two screws holding the metalic edge trim. This uncovers the seam. Screws are on the back.
Remove four visible screws from the bottom of the head around and near the pillar.
Now gently using a screw driver, push the metallic ring on the mixing head down and off.
This uncovers five more screws about the mixing head. Remove them.
Using a very small screw driver or punch, puch the pin out of the mixing head shaft.
Remove the mixing head housing.
Lift up on the motor housing to remove it.
The motor/gear housing is the top protion of the mixer. Its loaded with grease so do this over a covered countertop or some place easy to clean. The grease won't run, but it can fall out in gobs.
Make sure all sealing surfaces are clean, especially the gasket around the gears. This will insure a good seal. No gear grease in your famous cookies!
Reinstall in reverse.
I have had the same problem to remove the motor you need to remove the two screws at the back of the motor next the two screws holding on the circuit board (so you can get at the screws around the gearbox ) next remove the cover on the gearbox by removing the four screws and lift off after you have done this you can lift the motor out but remember you still have the wires connected but you can get at the screws to tighten the head down try using lock-tight on the screws
I took it apart, unplug unit, remove the small black cover inside the stand portion, 1 screw. Underneath you will find four screws with a white plastic wire junction.
Loosen two screws and remove the black and brown wires which connect to the control panel with the dial attached.
Remove rear attachment cover, front top cover, and front delonghi cover.
Remove top three screws where the blender attachment goes. Now remove the aluminum cover that covers the entire top.
Slip belt off. Remove three screws with plastic washers that attach motor to chassis.
Remove 2 torx screws that are located next to metal bar that keeps top half from swinging too far from bottom half.
Now you can pull the motor out and the control panel with the dial. Remove the three slip on electrical connections on the control panel and reinstall. Carefully remove the two slip on electrical connections on the motor and reinstall.
Re-assemble and test unit.
I thought I had a problem with the control panel or the motor, as it turns out the connections were the problem. Carefully removing them and reinstalling them solved the problem.
Remove the philips screw at the back of the head, and remove the name band. This exposes the 4 screws underneath. Unplug mixer. Remove the 4 screws and lift the top off of the head. Switch and motor are right there. Gently remove the 4 wire plugs, after marking them. Unscrew the 2 screws holding the switch down and lift out the switch.
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