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Jasminerva Posted on Aug 13, 2014
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How to fix my razor scooter e100?

My razor scooter e100 does not run. I can hear the relay click, but motor does not spin. I test the motor separateley, I know it is still good.

1 Answer

Clif Roberts

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  • Expert 89 Answers
  • Posted on Feb 19, 2015
Clif Roberts
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Joined: Dec 02, 2009
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The E100 is a Kick Start scooter, the Rear Wheel has to be Spun for it to start. This scooter will not start from a motionless position.

Could be the battery.
Put the Scooter on a block so the rear tire is raised. Remove the standing plate to reveal the battery compartment.
Charge the Unit completely

1. Using a multimeter measure the voltage across the batteries. If the voltage is below 20 volts batteries are dead - Replace batteries.
2. Now for a running test. Turn the throttle and spin the rear tire to preform a kick start. Still measuring the voltage. If the voltage is Below 20 volts or if the voltage drops quickly batteries are dead - Replace batteries.
3. If the voltage is remaining around 24 volts for a long period - then you could have connector problems, clean and tighten all connectors.
I use a fiberglass electronic cleaning brush, as contact cleaners leave residue that interfere with electrical connections.

The control module is simple and can be replaced with only a 24 volt relay without the kick start feature or Brake. If you want the brake then you can use two 24 volt relays still no Kick Start.

For those of you who know electrical, below is circuits I developed to replace the controller. This diagram will also give you a better understanding on the Razor circuit.

NOTE : This is not a schematic diagram of the Razor E100 Control Module. I designed this circuit. for my Great Nephew's Scooter.

1. The Brake is a normally closed switch that opens when you squeeze the Brake handle.
2. The throttle is two normally open switches that close when you turn the throttle.
3. The Kick Start circuit is described in the Diagram below.
4. The resistors values may need to be tweaked for best performance.
How to fix my razor scooter e100? - 2a0b7f10-2c7e-4ffc-b7d7-ab4ce6d1545e.jpg

Google Link to what could be the Electrical Diagrams for E-100

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0helpful
1answer

How to fix Razor e100 troubleshooting

Could be the battery.
Put the Scooter on a block so the rear tire is raised. Remove the standing plate to reveal the battery compartment.
Charge the Unit completely

1. Using a multimeter measure the voltage across the batteries. If the voltage is below 20 volts batteries are dead - Replace batteries.
2. Now for a running test. Turn the throttle and spin the rear tire to preform a kick start. Still measuring the voltage. If the voltage is Below 20 volts or if the voltage drops quickly batteries are dead - Replace batteries.
3. If the voltage is remaining around 24 volts for a long period - then you could have connector problems, clean and tighten all connectors.
I use a fiberglass electronic cleaning brush, as contact cleaners leave residue that interfere with electrical connections.

The control module is simple and can be replaced with only a 24 volt relay without the kick start feature or Brake. If you want the brake then you can use two 24 volt relays still no Kick Start.

For those of you who know electrical, below is circuits I developed to replace the controller. This diagram will also give you a better understanding on the Razor circuit.

NOTE : This is not a schematic diagram of the Razor E100 Control Module. I designed this circuit. for my Great Nephew's Scooter.

1. The Brake is a normally closed switch that opens when you squeeze the Brake handle.
2. The throttle is two normally open switches that close when you turn the throttle.
3. The Kick Start circuit is described in the Diagram below.
4. The resistors values may need to be tweaked for best performance.
2a0b7f10-2c7e-4ffc-b7d7-ab4ce6d1545e.jpg
May 22, 2014 • Cell Phones
1helpful
1answer

No power

Could be the battery.
Put the Scooter on a block so the rear tire is raised. Remove the standing plate to reveal the battery compartment.
Charge the Unit completely

1. Using a multimeter measure the voltage across the batteries. If the voltage is below 20 volts batteries are dead - Replace batteries.
2. Now for a running test. Turn the throttle and spin the rear tire to preform a kick start. Still measuring the voltage. If the voltage is Below 20 volts or if the voltage drops quickly batteries are dead - Replace batteries.
3. If the voltage is remaining around 24 volts for a long period - then you could have connector problems, clean and tighten all connectors.
I use a fiberglass electronic cleaning brush, as contact cleaners leave residue that interfere with electrical connections.

The control module is simple and can be replaced with only a 24 volt relay without the kick start feature or Brake. If you want the brake then you can use two 24 volt relays still no Kick Start.

For those of you who know electrical, below is circuits I developed to replace the controller. This diagram will also give you a better understanding on the Razor circuit.

NOTE : This is not a schematic diagram of the Razor E100 Control Module. I designed this circuit. for my Great Nephew's Scooter.

1. The Brake is a normally closed switch that opens when you squeeze the Brake handle.
2. The throttle is two normally open switches that close when you turn the throttle.
3. The Kick Start circuit is described in the Diagram below.
4. The resistors values may need to be tweaked for best performance.
2a0b7f10-2c7e-4ffc-b7d7-ab4ce6d1545e.jpg

9bb9bd63-6f5e-4715-b9bc-b848770fbab4.png
0helpful
1answer

Battery razor e 100 replace

Could be the battery.
Put the Scooter on a block so the rear tire is raised. Remove the standing plate to reveal the battery compartment.
Charge the Unit completely

1. Using a multimeter measure the voltage across the batteries. If the voltage is below 20 volts batteries are dead - Replace batteries.
2. Now for a running test. Turn the throttle and spin the rear tire to preform a kick start. Still measuring the voltage. If the voltage is Below 20 volts or if the voltage drops quickly batteries are dead - Replace batteries.
3. If the voltage is remaining around 24 volts for a long period - then you could have connector problems, clean and tighten all connectors.
I use a fiberglass electronic cleaning brush, as contact cleaners leave residue that interfere with electrical connections.

The control module is simple and can be replaced with only a 24 volt relay without the kick start feature or Brake. If you want the brake then you can use two 24 volt relays still no Kick Start.

For those of you who know electrical, below is circuits I developed to replace the controller. This diagram will also give you a better understanding on the Razor circuit.

NOTE : This is not a schematic diagram of the Razor E100 Control Module. I designed this circuit. for my Great Nephew's Scooter.

1. The Brake is a normally closed switch that opens when you squeeze the Brake handle.
2. The throttle is two normally open switches that close when you turn the throttle.
3. The Kick Start circuit is described in the Diagram below.
4. The resistors values may need to be tweaked for best performance.
2a0b7f10-2c7e-4ffc-b7d7-ab4ce6d1545e.jpg
0helpful
1answer

Razor E100 electric scooters

I would like to have the instructions to the game of Mad Dash three minutes across America.
5helpful
1answer

E100 scooter wont run. Battery fully charged, 24v across terminals. Motor runs fine when connected directly to battery power. On-off power switch, breaker switch, brake unit switch, accelerator all checked...

It is possible the new controller is defective, however just because the voltage is showing 24v it may not be outputting the correct amount of amps so don not rule out batteries before checking the following:
To test a battery you need to 'load test' so (with help) connect the battery directly to the motor when weight is on the scooter to see if it will still pull.
Please also remember that you do have to push the e100 to 3mph before starting (many users do not know or forget this step)
1helpful
2answers

Battery charger shows charged. however when tun throttle, nothing. no indication of loose wire connections. have a pocket mod

Make sure it is not battery or motor, jump the battery + & - to the motor + & -, if it works it will be the control box


30 minute fix for very cheap


ITEMS NEEDED
Get a Potter & Brumfield relay (5 poles)
2-3 feet of wire
4 female wire ends to plug into relay


HOW TO FIX
Take apart razor so you can see the black control box


Unhook throttle plug, this is the one with 4 wires (2 brown & 2 orange on mine)


Wire relay:
85: Ground
30: Red wire from switch to control box, if you wire this straight to battery it will work with switch on or off (killing battery)
87: Red wire to motor
86: Brown wire from throttle plug


Run a wire from 12v (battery) to other brown wire on throttle plug


END RESULT
When the throttle is activated, it closes the loop in the brown wires, triggers the relay, activates the motor


You WILL NOT have the throttle control, it is wide open or off when you activate/de-activate the throttle


This will save you $30 for a new control (brain) box.
1helpful
2answers

Hi i have a razor e100 today at a yard sale and brought it home and plugged it in and the green light turned on and i plgged it in to the scooter and the light tuned green so i pulled the plug out of the...

There are a few components to check when diagnosing electric scooter issues.

1. Batteries
2. Wiring
3. Controller
4. Throttle Assembly
5. Fuses

Once you inspect all of these for damage, you can test your motor and batteries, by bypassing the controller, and directly hooking the batteries to the motor. If the motor spins very fast, then you have good batteries, and a good motor. The controller will need to be replaced. If your motor spins slowly, you could require new batteries or Controller, or battery, depending on the results.

You can find replacement parts and service locator here.

urbanscooters.com/partsforscooters
0helpful
1answer

My electric scooter stopped running. it turns on but wont "go"

Make sure battery is freshly charged and is holding the charge would have to test battery with multi metre. If its holding its power then first i would go to the switch that you use to make the motor go.
17helpful
7answers

On an E 100 Razor scooter, the battery charger shows charged

We had the same problem that I found to have a very simple fix. It seems all that needed to be done was hold in the reset button a few seconds while the battery charger was plugged in and the light on the charger turned to red and the battery charged again. Seems like too easy of a fix but it worked for my kids scooter.
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