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Anonymous Posted on May 23, 2014

I have a Black Cat portable air compressor model BC2502. It doesn't build air just runs

1 Answer

Randy Schumann

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  • Expert 410 Answers
  • Posted on Jan 24, 2016
Randy Schumann
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Joined: May 21, 2011
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Ron:

You have an air leak somewhere. I use a pump-spray bottle with a soap and water solution while the compressor is running. Spray the soap solution on each end of the copper tube leading from the compressor motor to the air tank and look for bubbles. Correct any bad connections (tighten and/or replace any packings) Spray each hose coupler with the solution and look for bubbles. If there are no leaks, you may have to remove the cylinder head and check the valves in the valve body between the cylinder head and the cylinder. You will need to buy replacement gaskets if you remove the head from the cylinder.

5 Related Answers

Fred Yearian

  • 5603 Answers
  • Posted on Aug 24, 2009

SOURCE: My craftsman air compressor model 919 16737 1.1 hp

Probably the check valve has failed. It apparently is where the pipe goes into the tank from the compressor.

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Anonymous

  • 65 Answers
  • Posted on Dec 03, 2008

SOURCE: coleman compressor no build up of pressure

your correct either the valves are worn or maybe just need cleaning as for the gaskets,idont know what part of the world your in but check out coleman on the internet or failing that ,i have maid these from gasket material suuplied from my local bearing supplier

John Trevino

  • 1420 Answers
  • Posted on Jan 10, 2009

SOURCE: coleman compressor no build up of pressure

Parts for coleman are available at www.mastertoolrepair.com your compressor is listed as L0502710. If however you like to tinker, you can make a pretty good reed valve out of aluminum can material or other (any ideas?). It is fairly easy to cut, does not last as long as factory stainless steel, but for short term, why not? Good Luck

Anonymous

  • 22 Answers
  • Posted on Aug 28, 2011

SOURCE: I have a Craftsman model 919.152932 33 gal

Sounds like the reed valves in the head failed. you need to replace the head (usually cheaper to get a new compressor)

Testimonial: "I hated to throw away an otherwise perfect condition compressor, but I had a feeling that was going to be the answer.Thanks for your help."

Anonymous

  • 1 Answer
  • Posted on Oct 02, 2011

SOURCE: I have a husky air compressor model WL651004AJ

You can inspect the check valve by removing it and pulling on the small plastic pin sticking out of the middle of the tank side. It should spring back under fairly light tension. Also visually inspect and clean out with a dry q-tip the brass screen on the inlet site. Seal back with ribbon dope.

If this looks ok, remove the 4 bolts holding the head on. Keep all of the sandwiched plates together in order so they go back in easliy. The cylinder sleeve will come off with this stack. Look at the plastic surround on the piston and the inside of the cylinder. In my case, this was eaten up from too many hot summers and cold winters in the garage. The rubber/plastic had hardened and eaten part of itself away. To replace the entire piston assembly on the WL651004AJ, you'll need to get part number WL211000AJ, which in some books is superseded by WL211000SJ.
If the cylinder is scored (meaning that by scraping your fingernail against the lines in it, you catch the nail) then you're probably better off replacing the whole cylinder unit.

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My coleman air compressor won't turn on and I am trying to ghet the top off to see what the problem is. A) How do I get the top off? and B) Why doesn't it turn on?

Hi
Sound like your pressure switch is faulty or maybe a faulty motor but:

Here are a few things to check, you may have already checked some of these.

Electricity...Compressors will run best with full 115Vot 15AMP/Or 220V electrical supply from a circuit, over the shortest electrical cord as possible.

Air Leaks..Place your ear close to the compressor and listen for air leaking, if you hear air that is not normal and means you have to locate and repair whatever it is that is leaking.
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But it should not have air leaking out of it all of the time. If so then it is faulty and in need of repair/replacement.

Valves...If either the intake or exaust valves fail, breaks, or fails to seat, then your compressor will run 24 hours a day and never build up to the correct pressure for shut-off.

Gaskets...Check to see if your gaskets have failed.
You could have a gasket failure between the pistons and you will never know it because it shows no external air leak.
If this situation happens then the air will only cycle between cylinders and never build up the correct air pressure.
One way to check the gasket is remove the air filter, then put your hand over the intake.
If correct then it will **** you hand against the intake.
If the valve or valves have failed then you will feel the air sucking in and blowing out.

Piston Rings and Cylinder...The piston rings could be stuck,broken, or worn and not allowing the correct pressure to build up in your tank.
A worn cylinder will also contribute to the problem of pressure build-up.

Pressure Switch...Check for air leaks at the pressure switch, it has a rubber diaphram that can fail and leak air out of the system.
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