How to test the electrical system of the generator for free
Ez test to determine if stator wiring is ok. This test works on generators that have two sets of 115v plugs and 220v plug. Use a 12v, 1amp ac power supply ( smaller ac power supply should work ok ). With generator not running, apply 12v to one of the 115v outlet plugs. Now verify 12v output voltage with meter at another 115v outlet on generator. Also verify that there is about twice the voltage at the 220 v outlet plug (should be about 20v - 24v) . If the adjoining 115 v outlet plug has no output or very little voltage or if the 220 volt plug has no output, most likely stator is damaged or breaker is off. If the stator is shorted voltage reading will be very low and power supply will heat up. If stator is open, there will be no voltage at second 115v plug or 220 v plug. If voltage is ok at the other outlet plugs as per test above then most likely problem is with voltage regulator, or brushes not making contact or armature winding open or just needs to be energized. Unplug the 12v power supply after test to prevent it from overheating. Most generators have two 115v windings that together power the 220v plug. When you energize one of the windings with the 12v power supply, the second 115v winding will be energized also and give you a voltage reading about equal to 12v. You will not damage the generator with this small voltage being input thru the plug. Good luck
×