Miller Trailblazer 302 Welder Generator 907217 907216 Logo

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jas2009 Posted on Feb 17, 2014
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I have miller 302. Outlet power working but stick weld not work

  • Douglas Mills
    Douglas Mills Jan 22, 2017

    had same prob but only power for 30 sec pulled cover off of cpu above stater found a harness unplugged in the middle of the cpu board

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2 Answers

David Soto

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  • Expert 414 Answers
  • Posted on Mar 31, 2014
David Soto
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Check your machines fuses. For location of fuses look into your owner's manual.

Manny

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  • Posted on Nov 10, 2022
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I have a 302 miller trailblazer and it has power to a grinder then it shuts right off the other problem is it has no welding power ether

  • Loren Hutnick
    Loren Hutnick Aug 10, 2023

    I'm having the same issue. Power to the grinder last about 45 sec. And ther welder welds way to hot like its cranked all the way up.

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Quim Roundy

  • 23 Answers
  • Posted on Dec 25, 2009

SOURCE: I have a Miller 225G plus. it idles up good and

Take off shroud, look at where the positive lead hooks into the transformer. You may find that the wire has melted, If you are lucky, you can loop it tnough to make a fresh connection. (also check the negitive)

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Anonymous

  • 1212 Answers
  • Posted on Jan 07, 2012

SOURCE: Miller Trailblazer 302 Gas, will

Check the circuit breakers, one may have tripped or failed, such as CB4 which would also impact generator voltage output and since it controls power to the 24 control system- the first one to check or service. If you can access the rear terminals, check the voltage in operation at both lugs- if you do not get the same voltage reading at each lug of CB4 measuring them one at a time to chassis ground, the breaker is tripped or faulty .

CB1 is inline with the 240 VAC outlet and is ahead of CB2 and CB3

CB2 and CB3 are inline with the 120VAC outlets

In each case, switch them off then back on.

If you have the GFCI option, it may have been tripped by unsafe conditions.

Anonymous

  • 17 Answers
  • Posted on Apr 21, 2012

SOURCE: miller 302 remote wont work

if u want to use grinding machine, take power from auxillary source, it should be in machine,single phase supply. remote and grinder power do not have anything with this problem.

Anonymous

  • 1212 Answers
  • Posted on Sep 25, 2012

SOURCE: trouble shooting miller trailblazer 302 engine powers out when air arcing

Blow cabinet clean of dust and check connections in cabinet and handle. first, Then check the wires to the step up solenoid and make sure they have sound connections and that solenoid is mounted securely. If you do much outside at night, have someone watch with the cabinet open and see where it sparks when the engine drops speed. Int he dark, even small sparks you would not see inthe daytime or the shop apper reasonably well.

Anonymous

  • 23 Answers
  • Posted on Dec 17, 2010

SOURCE: miller 210 ,switched power while welding,,now

only switch win welder is off or not running

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Related Questions:

0helpful
1answer

Miller welder

Unfortunately, since this machine is CV (constant voltage) it is strictly for Mig or Flux-cored welding. Anything that is stick welded can be welded with Mig. All you need is a compatible Mig welder.
CP 302 MIG Welder MillerWelds
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I have a cp-302 miller welder that was wired for 220v. it was hooked up to 580v.When hooked back up to 220v the wire feeder turns on to max rpm with no weld output replaced firing board & relays

I gather that you looked at the miller site for info on the machine? You were not clear about how it got hooked to over voltage though. If it was rewired to the pigtail and then disconnected and wired back to original? At any rate that machine can take 460 VAC so how did you arrive at the parts to replace or are you just throwing things in it till something sticks?
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1answer

My miller trailblazer will weld fine than if you shut it off will not weld again, but generator works fine. Put it in my truck drive 50 miles and then will weld no problem. Had it in the shop 3 times spent...

I would check your brushes first, to make sure they are long enough AND not sticking. A trailblazer has three (middle common) so if one outside loses connection, you will lose either weld or aux power, depending on the end.
0helpful
1answer

I have miller 302 everything working good but stick weld not working

Make sure your both selector click ( AMPS range and then CURRENT)
Good luck .Patrick
0helpful
1answer

Engin boggs down while welding

have you had the cables tested,welding weares them out.how old are they a welder is like a big old coil or armature the contact points on it gets corroded causing it to work harder causing your bog
0helpful
1answer

Miller Trailblazer 302 Gas, will start but, but won't weld or generate. Does not show any readout on the digital meters, will not idle up, only idles at low RPM's. Any idea what may have...

Check the circuit breakers, one may have tripped or failed, such as CB4 which would also impact generator voltage output and since it controls power to the 24 control system- the first one to check or service. If you can access the rear terminals, check the voltage in operation at both lugs- if you do not get the same voltage reading at each lug of CB4 measuring them one at a time to chassis ground, the breaker is tripped or faulty .

CB1 is inline with the 240 VAC outlet and is ahead of CB2 and CB3

CB2 and CB3 are inline with the 120VAC outlets

In each case, switch them off then back on.

If you have the GFCI option, it may have been tripped by unsafe conditions.
0helpful
1answer

Miller Trailblazer, welds great for about 30 minutes. Then I loose my arc. It will spark but not maintain the arc. I let it cool off for 15 to 30 minutes it will weld for another 15 to 30 minutes.

Sounds pretty normal. These units are not rated to weld continuously. They might only be rated at 5-10% for cheap welders and longer for better ones. They are never designed to run continuously. You need to get into the higher end ($$$) before you get that ability.
You can try to blow cool air into the unit to help it cool. Sometimes this can extend the work time.Basically you can try that or work to your temp cut off limit as you have been or upgrade to a better unit. That is about all you can do.
0helpful
1answer

How i can use wire feer x-tyrem with a cp-302 welder

Hi:

An easy one: Connect your Suitcase X-treme 8 or 12 VS (volts sensing) as follows:

Weld Cable (+) To Feeder lead cable.


Work Cable ( - ) To Workpiece Weld cable and work cable connections to power source (DCEN/DCEP) are dependant on wire type.

Since feeder is not polarity sensitive, there is no need for an electrode polarity switch.


Voltage Sensing Clamp Connect voltage sensing clamp to

workpiece.


Gas Hose to regulator.


Gas Cylinder to regulator.

Use of shielding gas is dependant on wire type.


You are all set up to weld.


If this was useful. Please vote.

3helpful
1answer

Miller bobcat 225g plus welding problem

If the idle is not working, then it is either you idle solenoid attached to the carberator or your idle board is bad. If you apply 12Vdc to the idle solenoid is should move, if not then the solenoid is shot, no good. If it works then you idle board is bad. Also, check to see if you are 60Hertz by measuring at the outlet with a frequency meter. I recommend a Fluke meter. You should have 120Vac and 60HZ at the outlet. If the frequency is low then your engine speed needs to be increased. The idle solenoid could be causing all these problems.
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