I have a Velodyne SPL-8R with the exact same problem. it started back in mid May 2009 intermittently when the subwoofer auto powered on. Hiss and crackles, then it would clear and behave as normal. Now it does not clear and it puts out a crackling distorted sound with every bass signal.
The manufacture date is April 11, 2005, almost 4 years exactly to the date.
I am not so impressed with Velodyne anymore. It's out of warrantly and the store I purchased it from (A&B Sound in Canada) went out of business.
Very Disappointing
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