MagLite Mag-Lite& Largehead Flashlight Logo
Posted on Apr 05, 2009
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How to get a battery out of a maglite.

The battery is stuck in the flashlight possible corrosion and want to know how to get it out.

  • ferrers47777 Apr 05, 2009

    how do i get the top piece out to expose the battery

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3 Answers

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  • Master 949 Answers
  • Posted on Apr 05, 2009
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Remove the top and bottom and push it out, clean the inner body with a baking soda and water mixture.

  • Anonymous Apr 06, 2009

    Most maglights have a head that adjusts the beam of light coming out of the head, usually the entire head can be unscrewed,counter clockwise to access the battery's, there should be no need to undo the top cap and remove the glass and then the bulb holder, the entire head should be unscrewed. The baking soda will breakdown the acid
    from the battery's, once the shell has been cleaned with this then you can wipe everything down with wd-40 to prevent moisture buildup
    inside again.


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  • Master 1,066 Answers
  • Posted on Apr 05, 2009
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Both ends of your maglite unscrew.  Tap the stuck battery out with a piece of wood and spray in a bit of WD 40 

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  • Master 718 Answers
  • Posted on Apr 05, 2009
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Take off the bottom cover.
Tap the flashlight against a piece of wood until the battery drops down.

  • marionbagget Apr 06, 2009

    If you take of the top you may not be able to push through the batteries. There is a bulb holder/switch in the way. The bulb is halogen so only handle it with a paper towel or cloth to avoid the natural skin oil.

    When you replace the batteries, you can cut a cylindrical sleeve from a plastic bottle(soda bottle) and insert it in the barrel of the flashlight. The batteries can go into it.

    NOTE: If you need to replace the bulb first check the cushion in the bottom cover. Sometimes you can find a spare place there.

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CORROWDED BATTERIE STUCK IN FLASHLITE

Put on a pair of gloves. Then, using needle nose pliers grasp the battery and pull it out. If it's too far down to reach with needle nose, or if the corrosion has "welded" it to the inside of the flashlight, find a flat head screwdriver or stiff wire coat hanger or other tool/object that will reach and is stiff enough to pry the offending battery loose. Once it's broken free, turn it upside down and let the battery fall out on its own. The important thing now is, if you plan on using the flashlight again, cleaning out the inside thoroughly of all corrosive residue. This is particularly important on the metal battery/power contacts. A wire brush should suffice for the inside of the flashlight. Sand paper or file will work for the contacts. Attach to the tip of a screwdriver if you need to reach deep to get them clean. Baking soda will neutralize the battery acid. Finally, remember to recycle the offending battery not throw it out with the regular garbage.
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Have large metal flashlight with D batteries inside am unable to open end to replace batteries. Tried wd40 and it did not work

A possibility that the batteries have leaked a caused a galvanic corrosive issue, binding or fusing the end cap. See the manufactures instructions for removing and installing batteries.

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1 "D" cell battery is corroded and stuck inside.

Here are the instructions:
http://www.maglite.com/pdf/CustServ/CD_switch_repair_8_0410212004718132.pdf

If you remove the tail cap (the part that you unscrew to put the batteries in the flashlight) and the head assembly (the part that has the light bulb) you should be able to push the battery out. Wear some of those disposable latex gloves as that chemical that comes out of the batteries is very corrosive. Or at least wash your hands really well before touching anything, especially your eyes. Good luck.
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I have changed batteries, bulbs done everythiing I know of. Maybe in the Switch??????????????? It is a 2 D cell flashlight. fairly new

I have several maglites and have used them for years. The first thing I would make sure of is that the bulb you replaced was the right one for 2 D-cell flashlights, specifically for maglites. Other bulbs won't work properly. Next I would make sure all contact points for batteries are clean. The ones you can reach on batteries,base of bulb and base cap for light can be cleaned with fine grade sand paper, emery board or steel wool. On the contact bar that runs the length of inner tube you can check where switch makes contact. If corrosion is evident you can lightly scrape with long blade screwdriver or other tool or knife. I have rarely had a bulb burn out immediatly after installation. I would check bulb again and then make sure that end cap and top assembly are threaded in place. Also try rotating beam adjusting setting back and forth several times. I'm sure it could be the switch I've just never had that problem. Hope this helps. thanks
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I have a 3AA LED mini maglite with stuck batteries. The best I can tell they have not leaked. I tried freezing the unit as well as heating the barrel to no avail. Is there a way of removing the bulb...

well, I have a 3 cell mini maglite AA with a corroded battery stuck up next to the LED. I have searched but not found a way to remove the LED to push out the battery with a dowel. The best solution I read about was to drill a hole in the battery and insert a large screw and pull it all out.
(My Maglite is from 2009 or 2010, but I think they made this model in 2011, 2012 and 2013- this is for SEO!)
1helpful
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I have a 6 d cell maglite. when i removed the end cap 3 batteries came out number four is stuck in the maglite. how can i get it out?

Not sounding good. I have had the problem in the past with Mag lights and though they are good, I always seem to have battery corrosion problems. What I have done is to get a non-metalic rod, wooden doweling has worked for me, carve a bit of a blade at the end, sort of like a long screw driver and work it into and between the batter and flashlight case. Not so hard as to deform the flashlight, but to try and break the seal between the corroded (I assume) battery and the case. Spray in some WD40 and work the dowel in and around the battery. Stop on occasion and tap the open end of the flashlight on a heavy rag laid atop a piece of wood to try and jar the battery loose. By repeating this process I have been able to remove corroded batteries, but not necessarily save the flashlight, as some times the on/off switch is corroded as well. Once you get the batteries out you may be able to clean the inside with some abrasive (steel wool?) to clean out the corrosion, but as I said, you may not be able to save the light. Best of luck!
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Batterys stuck in a maglite flashlight

Ok, problem is the acid has corroded and caused a white powder residue to form, you will have to spray a solvent into the torch to free the batteries... bad news? the corrosion cannot be fully cleared and the maglite will always be on the blink... sorry but i have tried several times for people and just cannot clear it out fiully
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Seems I have 2 of 3 batteries corroded in my Maglite and

I would purchase a spray can of electrical corrosion cleaner and spray some down the tube and let it dissolve some of the corrosion that has gotten the batteries stuck. The stuff I have is called BatteryKleen. Hope this helped and best wishes.
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Batteries stuck in torch

I had the same problem same mag lite.
After removing the lamp ect I soaked the barrel and batteries in WD40 for a few days. Using a soft faced mallet hold the torch in one hand and few sharp blows later the battery was dislodged. I must admit there was not a great deal of corrosion though. I then cleaned out the barrel by wrapping Carborundum paper around a broom handle inserting it into the barrel and just reamed out the barrel cleaned all the swarf out with tissue on the stick sprayed a drop of the WD40 into the barrel and its worked a treat ever since.
Regards
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