This is a 2003 Evo VIII
All 1996 Model Year and newer vehicles
equipped with manual transaxles except Accents
, which have the "push" type clutch system.
SERVICE PROCEDURE:
Loosen the release lever nut and washer
Separate the release lever by removing the snap pin and clevis pin.
Separate the release lever from the fork shaft.
Loosen the bolts attached to the release cylinder and separate the release cylinder from the transaxle assembly (no need to open the clutch hydraulic system).
To separate the release bearing from the clutch cover, rotate the release bearing to gain access to the bearing snap ring.
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Insert the snap ring pliers under the wave washer to release the bearing.
Replace the clutch components as necessary by following the steps in the appropriate Shop Manuals.
NOTE
Do not attach the new release bearing to the clutch cover.Install the release bearing on the fork as shown.
Attach the clutch cover without the release bearing to the flywheel while the clutch disc is aligned using the clutch disc guide tool (refer to the appropriate Shop Manuals for the clutch disc guide tool part number).
Attach the transaxle assembly to the engine assembly.
NOTE
Make sure not to apply any side loads to the clutch components.Install the release lever on the release fork shaft by aligning notches (release lever attaches only one way on the shaft).
After completing step 15, pull the release lever to engage the release bearing into the clutch cover fingers. If there is a click sound, the release bearing and the clutch cover are aligned correctly. If the assembly does not click and snap into place, the release bearing and the clutch cover are not aligned correctly. Repeat steps 13, 14 and 15.
NOTE
Do not apply excessive force on the release lever to engage the release bearing.Reconnect all removed components in the reverse order of removal.
Add the specified amount and type of oil into the filler hole (refer to the applicable Shop Manuals for this information).
HYUNDAI GENUINE PARTS MTF 75W/90 (API GL-4)
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