The needle struggles to go down and makes grinding noise, hand wheel tight, error message E6 or E1
SOURCE: Brother CS-6000 Sewing Machine - Jam
I had the same problem.. I think the bobbin used in this machine is no good I replaced mine.. It cost alot too.. but now I do not have any problems.. good luck
SOURCE: E6 error on CS-100, thread
Your bobbin is not wound correctly. Check and see if your bobbin thread is wound to loose or unbalanced.
SOURCE: E6 and F5 error message
Are you using the right size needle? Try using an 80. Also try taking it to a service center. To find one near you go here: http://www.brother-usa.com/service/
SOURCE: I get an E6 message while trying to sew on my Brother cs-6000
Here is the online manual for your machine. http://www.brother-usa.com/ModelDocuments/Consumer/Users%20Manual/UM_CS_6000_ES_2000_EN_185.PDF
SOURCE: machine is telling me E6 error but there is no thread tangled
I am in the middle of fixing this same error. I phoned Brother service in Manchester and they are spot on. Give them a try, they talk you through the problem and suggest things to do to narrow down the cause. Make sure you have the model and serial number as this saves time. In extreem cases you can send your machine to them by parcel post and they will look at it free of charge and then give you an estimate for any repairs needed. If you decide not to go ahead, you can elect to have the machine returned to you for the cost of the postage.
In my case I bought the machine second hand off of E-bay and was getting the dreaded tangle/needle message. I phoned the service department and I was told to thread the machine up and switch on. Then they give you several things to try. Essentially you need to get someone to press the start button while you immediately turn the handwheel forward gently and smoothly.
If this stops the message coming up then you must suspect the motor or its fuse. In my case, it would seem the machine had been dropped as there was a hairline crack in the circuit board which stopped the power getting to the motor.
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