Problem solving for System Error 81 , CLST Treadmill

E2 Error usually indicates that the treadmill is overloaded and applies to various models like TR150, TRX1000 and TR 200. To fix this problem, check if your treadmill motor is overheating. Signs of an overheated motor include; grinding noise, motor produces a burning smell and inconsistent operation speeds.

Treadmill repair : r/fixit

Reddit · r/fixit 3 comments · 4 years ago Hi i have a reebok one gt30 treadmill bought in 2016. Recently at ... Start googling error codes and find out what E2 means. Upvote 2

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Treadmill Support - Reebok Fitness

reebokfitness.info https://www.reebokfitness.info > treadmill-support
View user manuals, assembly guides, instruction books, and technical support videos for all Reebok treadmills, including how to reduce static shock.

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In almost all treadmill error 1 denotes the speed sensor error.
In you case I suspect there is some variation in the alignment of the speed sensor. May it moved away from the magnet Which is fixed on the rotating wheel. Try to make it closer as much as it can, be sure not to keep a small distance .hope it will solve the problem.
If you wish to get some more details about treadmill repair and service then check the following link.
http://electro-medical.blogspot.com/

Precor Error Code 21 Error Code: 21 Manufacturer: Precor
Model: All Models
Error Description: Error 21, Too many Consecutive Power Requests- The error 21 observes a treadmill's power bit reading when the treadmill was operating at speeds above 1 mph. Power bits indicate the relative time that the motor controller drive circuit is turned on. Power bits is an indication of the amount of power the load is demanding from the motor controller. Error 21 indicates that at a speed greater than 1 mph, an excessive amount of power is being demanded from the motor controller. Possible Reason:

1. A badly worn deck and/or running belt can cause the error to appear when the unit is in use.
2. Badly worn drive motor brushes may not be making proper contact with the drive motor commutator causing the error to occur when the unit is in use. The unit may also slow down or become sluggish when the load or speed is increased.
3. A jumper may be required on the lower PCA if installed into a 120 VAC (Version 2) treadmill.
4. A leaky or shorted drive motor filter capacitor (on units equipped with SCR motor controller) could increase the current demand enough to cause the error.
5. A leaky or shorted drive motor inductor (on units equipped with SCR motor controller) could increase the current demand enough to cause the error.
6. The high power demand is caused by a shorted or de-magnetized drive motor.

Recommended Action:

1. Determine the amount of AC input current being drawn by the unit under no load and loaded conditions using a clamp on AC ammeter. The current displayed can be used to determine the condition of the deck and/or running belt. These same readings should be taken on a like unit, in good operating condition with a know good deck and running belt. The readings from the unit in good operationg condition can be used as the benchmark. Compare readings and replace* the deck and/or running belt if necessary. *Some units have a reversible deck. Be sure if the deck is being flipped or replaced, a new belt is installed on the new deck surface.*
2. Inspect and repalce both drive motor brushes if necessary.
3. Inspect the lower PCA (if unit is 120 VAC/ Version 2) for jumper. If jumper is not installed, error typically appears between 7 mph & 8 mph. Install jumper if necessary. CAUTION - DO NOT install jumper if unit is 240 VAC. Installing the jumper on a 240 VAC unit will casue the lower PCA to fail.
4. Measure the AC input current without a load using a clamp on AC ammeter. Electrically isolate the filter capacitor from the drive motor circuit. The drive motor leads need be kept intact so the drive motor will operate with the filter capacitor removed from the circuit. Re-measure the no load AC input. If the AC input current is significantly lower, replace the filter capacitor.
5. Measure the AC input current without a load using a clamp on AC ammeter. Electrically isolate the inductor from the drive motor circuit. The drive motor leads need be kept intact so the drive motor will operate with the inductor removed from the circuit. Re-measure the no load AC input. If the AC input current is significantly lower, replace the inductor.
6. Swap the existing drive motor with a known good drive motor.

Precor Error Code 21

Precor Error Code 20 Error Code: 20 Manufacturer: Precor
Model: All Models
Error Description: Error 20, Too many Maximum Power Requests in 1 Second - The error 20 observes a treadmill's power bit reading when the treadmill was operating at speeds of 1 mph or less. Power bits indicate the relative time that the motor controller drive circuit is turned on. Power bits is an indication of the amount of power the load is demanding from the motor controller. Error 20 indicates that at a speed of 1 mile per hour or less, an excessive amount of power is being demanded from the motor controller for an excessive length of time. Possible Reason:

1. Starting the running belt under a very heavy load can cause the error 20 to appear.
   1. The user (especially a heavier user) is standing on the running belt as they start the belt into motion.
2. A badly worn deck and/or running belt can cause the error to appear when the user steps onto the belt.
3. Badly worn drive motor brushes may not be making proper contact with the drive motor commutator causing the error to occur when the user steps onto the running belt. The unit may also slow down or become sluggish when the user steps onto the running belt.
4. A leaky or shorted drive motor filter capacitor (on units equipped with SCR motor controller) could increase the current demand enough to cause the error.
5. A leaky or shorted drive motor inductor (on units equipped with SCR motor controller) could increase the current demand enough to cause the error.
6. The high power demand is caused by a shorted or de-magnetized drive motor.

Recommended Action:

1. Instruct the user to straddle the running belt while starting the treadmill at a low speed, such as 1mph or less, and then step onto the running belt.
2. Determine the amount of AC input current being drawn by the unit under no load and loaded conditions using a clamp on AC ammeter. The current displayed can be used to determine the condition of the deck and/or running belt. These same readings should be taken on a like unit, in good operating condition with a known good deck and running belt. The readings from the unit in good operationg condition can be used as the benchmark. Compare readings and replace* the deck and/or running belt if necessary. *Some units have a reversible deck. Be sure if the deck is being flipped or replaced, a new belt is installed on the new deck surface.*
3. Inspect and repalce both drive motor brushes if necessary.
4. Measure the AC input current without a load using a clamp on AC ammeter. Electrically isolate the filter capacitor from the drive motor circuit. The drive motor leads need be kept intact so the drive motor will operate with the filter capacitor removed from the circuit. Re-measure the no load AC input. If the AC input current is significantly lower, replace the filter capacitor.
5. Measure the AC input current without a load using a clamp on AC ammeter. Electrically isolate the inductor from the drive motor circuit. The drive motor leads need be kept intact so the drive motor will operate with the inductor removed from the circuit. Re-measure the no load AC input. If the AC input current is significantly lower, replace the inductor.
6. Swap the existing drive motor with a known good drive motor.

Precor Error Code 20 20 Too Many Maximum Power Request in 1 Sec

Precor Error Code 20 Error Code: 20 Manufacturer: Precor
Model: All Models
Error Description: Error 20, Too many Maximum Power Requests in 1 Second - The error 20 observes a treadmill's power bit reading when the treadmill was operating at speeds of 1 mph or less. Power bits indicate the relative time that the motor controller drive circuit is turned on. Power bits is an indication of the amount of power the load is demanding from the motor controller. Error 20 indicates that at a speed of 1 mile per hour or less, an excessive amount of power is being demanded from the motor controller for an excessive length of time. Possible Reason:

1. Starting the running belt under a very heavy load can cause the error 20 to appear.
   1. The user (especially a heavier user) is standing on the running belt as they start the belt into motion.
2. A badly worn deck and/or running belt can cause the error to appear when the user steps onto the belt.
3. Badly worn drive motor brushes may not be making proper contact with the drive motor commutator causing the error to occur when the user steps onto the running belt. The unit may also slow down or become sluggish when the user steps onto the running belt.
4. A leaky or shorted drive motor filter capacitor (on units equipped with SCR motor controller) could increase the current demand enough to cause the error.
5. A leaky or shorted drive motor inductor (on units equipped with SCR motor controller) could increase the current demand enough to cause the error.
6. The high power demand is caused by a shorted or de-magnetized drive motor.

Recommended Action:

1. Instruct the user to straddle the running belt while starting the treadmill at a low speed, such as 1mph or less, and then step onto the running belt.
2. Determine the amount of AC input current being drawn by the unit under no load and loaded conditions using a clamp on AC ammeter. The current displayed can be used to determine the condition of the deck and/or running belt. These same readings should be taken on a like unit, in good operating condition with a known good deck and running belt. The readings from the unit in good operationg condition can be used as the benchmark. Compare readings and replace* the deck and/or running belt if necessary. *Some units have a reversible deck. Be sure if the deck is being flipped or replaced, a new belt is installed on the new deck surface.*
3. Inspect and repalce both drive motor brushes if necessary.
4. Measure the AC input current without a load using a clamp on AC ammeter. Electrically isolate the filter capacitor from the drive motor circuit. The drive motor leads need be kept intact so the drive motor will operate with the filter capacitor removed from the circuit. Re-measure the no load AC input. If the AC input current is significantly lower, replace the filter capacitor.
5. Measure the AC input current without a load using a clamp on AC ammeter. Electrically isolate the inductor from the drive motor circuit. The drive motor leads need be kept intact so the drive motor will operate with the inductor removed from the circuit. Re-measure the no load AC input. If the AC input current is significantly lower, replace the inductor.
6. Swap the existing drive motor with a known good drive motor.

Precor Error Code 20 20 Too Many Maximum Power Request in 1 Sec

Error 22 indicates that the drive motor (running belt) has been instructed to start, by either manual or program control, and the monitoring system has not received any response from the speed sensing system indicating that the drive motor has started.
Error 23 indicates that the speed sensor signal was lost while the treadmill was in operation
Error 26 this error monitors the speed sensor signal and verifies the the speed sensor signal is appropriate for the requested speed. If the speed sensor signal is incorrect or erratic an Error 26 will be displayed.
Unplug unit and remove motor shroud and try these procedures:
The treadmill utilizes an optical (infrared) speed sensor and the line of sight between the speed sensor and the speed sensor target is obstructed. The speed sensor position relative to the speed sensor target is incorrect. The speed sensor potentiometer adjustment is incorrect (when equipped). The speed sensor target is damaged
Carefully, vacuum out the drive motor compartment with a static safe vacuum cleaner. Pay special attention to the area between the speed sensor and speed sensor target. Adjust the speed sensor position so that the space between the speed sensor and the speed sensor target is 3/16 inch and so that the speed sensor photo eye is aimed at the larger portion of the targets wedge shaped section. On hall effect speed sensors (magnetic sensor) the space between the end of the speed sensor and the flywheel tooth should be 3/16 inch. If the treadmill utilizes a speed sensor potentiometer, locate the speed sensor potentiometer on the lower PCA. Set the speed sensor potentiometer at mid-range. Start the treadmill and increase the speed to 6 mile per hour. Carefully adjust the speed sensor potentiometer to the point where the treadmill is operating the smoothest. Increase the treadmills speed to full speed at repeat the previous adjustment. These two adjustments are typically small and are usually only a matter of fine tuning. . Most speed sensor targets consist of a circular arrangement of alternate black and silver sections. If the speed sensor target is torn or badly scratched the speed sensor may receive an incorrect reading. Replace the speed sensor target.

These units only have a calibration mode. The High end units generally will have that. If this is a Epic Then this calibration procedure should work.
Press the Stop and the Speed Up keys down while inserting the safety key. Press the Stop key one time. The Time window should read EP:2P. Some newer models may also say FP, Pass, or the like. This means that it passes the EPROM test. Press either incline key and the incline will calibrate automatically. BE CAREFUL, THE TREADMILL WILL RUN AT FULL SPEED IN THIS NEXT MODE! DO NOT STAND ON THE WALKING BELT. Press the Speed Up key and hold it down until 85 is shown in the Distance window (some models may show the 85 number in another window). If the top speed of the treadmill does not match the displayed speed on the computer console, adjust the max speed potentiometer (pot) on the motor control board. This is the board that the red and black motor wires connect directly into in the motor area. The Max Speed pot is clearly labeled. The max speed potentiometer is a small square with a movable center and is located near the three small speed wire connections labeled H, W, & L and is on the same edge of the board and the red and black motor wires are located. Using a small insulated screwdriver adjust this potentiometer clockwise to speed up and counter-clockwise to slow down the max speed of the treadmill. A tiny turn of this potentiometer will make a big difference in speed so be careful when making adjustments. It is not important to get the speed set exactly at the max speed of the treadmill but do make sure to get the speed within .2 MPH of the max speed of the treadmill. For instance if the max speed of the treadmill is 10 MPH, make sure to have the speed set between 9.8 MPH and 10.2 MPH. Some models have a 12 MPH top speed, so please check your manual if you aren’t sure. THIS IS A VERY IMPORTANT STEP BECAUSE YOU WILL GET AN ERROR MESSAGE IF THIS STEP IS SKIPPED. After completing calibration of the speed, press the Speed Down key. The treadmill will automatically return to 0 MPH. Please allow the unit to stop completely before continuing. Press the Stop key once and remove the safety key.

If the is a Next Gen unit need to enter Diagnostic menu by pressing and holding pause then press clear twice. Continue to hold pause until until read service menu. press any arrow up and select system test ,then press enter the display will begin to automatically scroll thru available options. press enter to access Main Motor Module the next window will be Speed Automatic.
Upon entering this test mode you will able to check the drive motor and motor control board. By using the the speed arrows you will be able see the actual speed if functioning if not it could possibly be the speed sensor or wire harness ( SIMPLE CONTINUITY CHECK WILL RULE IN OR OUT THE HARNESS ) and point the problem. Now if their is no belt movement then hit clear and proceed over to SPEED CONTROL ERRORS hit enter this test allows seeing the motor controller conditions that are being displayed on the motor controller display if any of these come up then the controller need s to repair or replaced:
Max Temperature, Maximum voltage, Fault Line 1 error, Static current trip and dynamic current trip ( this also can a running belt tension this can result in a cannot obtain speed error message ) hit clear to get out of diagnostic once you eliminated the problem. Good Luck!!!

Error 22 - No Motor Pulses at Start Up
Description
Error 22 indicates that the drive motor (running belt) has been instructed to start, by either
manual or program control, and the monitoring system has not received any response from the
speed sensing system indicating that the drive motor has started.
Possible Causes
1. The treadmill utilizes an optical (infrared) speed sensor and the line of sight between the
speed sensor and the speed sensor target is obstructed.
2. Drive motor brushes are bad.
3. The speed sensor position relative to the speed sensor target is incorrect.
4. The speed sensor potentiometer adjustment is incorrect (when equipped).
5. The speed sensor is inoperative.
6. The lower PCA is bad.
7. The lower PCA to upper PCA interconnect cable is bad.
8. The upper PCA is bad