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Contributor
21 Answers
- Posted on Jan 30, 2009
Re: need to install an alternator
Removal & Installation
2.7L Engine
- Before servicing the vehicle, refer to the Precautions section.
- Remove or disconnect the following:
- Negative battery cable
- Lower plastic splash shield
- Transmission cooler and position it aside
- Lower radiator crossmember support
- Loosen but do not remove:
- Adjusting “T” bolt and the pivot bolt
- Drive belt adjusting bolt
- Remove or disconnect the following:
- Drive belt
- Alternator field circuit plug
- Alternator B+ terminal nut and wire
- Pivot bolt; be careful not to lose the spacer
- Alternator
(The location of the generator/alternator on the 2.7L Engine)
To install:
- Install or connect the following:
- Alternator
- Pivot bolt with the spacer and leave loose
- Alternator field circuit plug
- Alternator B+ wire and terminal nut; then, torque the nut to 89 inch lbs. (10 Nm)
- Drive belt
- Usinga belt tension gauge, torque the adjusting “T” bolt until the tensiongauge reads 120 lbs. (534 N) for a used belt or 180–200 lbs. (792–880N) for a new belt.
- Lower radiator crossmember support
- Transmission cooler
- Lower plastic splash shield
- Negative battery cable
- Torque the bolts to the following specifications:
- Pivot bolt to 40 ft. lbs. (54 Nm).
- 8mm mounting bolt to 30 ft. lbs. (41 Nm).
- 10mm mounting bolt to 40 ft. lbs. (54 Nm).
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3.2L And 3.5L Engines
- Before servicing the vehicle, refer to the Precautions section.
- Remove or disconnect the following:
- Negative battery cable
- Lower mounting bolt and pivot bolt
- Drive belt tension bolt
- Drive belt
- Bracket, lower mounting bolt and pivot bolt
- Alternator
- Alternator field circuit plug
- Alternator B+ terminal nut and wire
(The location of the generator/alternator on the 3.2L and 3.5L engines)
To install:
- Install or connect the following:
- Alternator B+ wire and terminal nut; then, torque the nut to 89 inch lbs. (10 Nm)
- Alternator field circuit plug
- Alternator
- Drive belt
- Pivot bolt and lower mounting bolt
- Usinga belt tension gauge, torque the “V” drive belt until the tension gaugereads 120 lbs. (534 N) for a used belt or 140–160 lbs. (623–711 N) fora new belt.
- Using a belt tension gauge, torque the Poly “V”belt until the tension gauge reads 120 lbs. (534 N) for a used belt or180–200 lbs. (792–880 N) for a new belt.
- Install the bracket.
- Torque the bolts to the following specifications:
- Pivot bolt to 40 ft. lbs. (54 Nm).
- 8mm mounting bolt to 30 ft. lbs. (41 Nm).
- 10mm mounting bolt to 40 ft. lbs. (54 Nm).
- Connect the negative battery cable.
Hope this is what you were looking for.
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