Remove cracked outer door frame - Hotpoint RVM1425 Microwave Oven

You do not give the make and model, but most microwaves have spares available for a few years at least. Then it is a matter of figuring out how the door is attached. You will need to remove the outer case, and then you need to be aware that the magnetron circuit in there can give you a lethal shock even when the power cord is unplugged.

So, unless you know how to handle that risk, it is better to gt a quote from a repair tech. You may well find that the cost is nearly that of a new unit, for which you will have a warranty.
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get a tube of RTV compound at Home Depot, Lowes, etc for a caulking gun. Much neater to use as the pros use it also

HELLO.

THE SOLUTION ON HOW TO REPLACE THE BROKEN HANDLE

THINGS NEEDED.

Phillips screwdriver.
Thin, flat-head screwdriver.
Putty knife.
Replacement microwave door handle.

1 Examine the inside of the door. The handles of some early GE Spacemaker microwave models were attached after the two inner door panels were assembled to the outer door. If you see two recessed screws opposite the handle attaching points, undo them with a Phillips screwdriver and remove the handle. If not, go to the next step.

2 Insert the blade of a thin, flat-head screwdriver into the top, outer corner of the door, between the plastic inner frame and the outer door. Gently pry the inner frame out and slip a putty knife into the exposed opening on top of the door. Slide the putty knife toward the hinges to free the top of the inner frame; repeat on the front and bottom edges of the door and lift the inner frame out to expose a second metal inner frame.

3 Insert a thin, flat-head screwdriver into each of the small square openings on the top and bottom of the inner metal frame, starting at the handle end of the door. Undo the attaching clips by gently levering the inner door away, using the rim of the outer door as a fulcrum. Move the inner door away from the outer door on its hinges.

4 Remove the glass from the outer door. Undo the two screws holding the handle to the outer door with a Phillips screwdriver. Screw the replacement handle onto the door and tighten securely.

5 Replace the glass panel and reassemble the door by snapping the two inner frames back in place.

Thanks.

You can find helpful exploded view diagrams and order parts by entering your full model number from the tag on the oven here.

You have to remove the door handle screw(s) and the door handle, then look for subtle clips that may be holding the outer door screen in place.

Some models have two screws holding the door handle, but some have only one. In that case, remove the screw, then you either lift or rotate the handle to free it.

If you still need help, please write me at [email protected] for the service manual link (no charge, no obligation).

We're happy to help you with free advice and we'd appreciate your thoughtful rating of our answer.

The outer door frame CAN be replaced if you like. You can view an exploded view diagram at searspartsdirect.com. Just type in your model number and locate item 10 under the "Door" parts listing. The part comes in various colors so make sure you select the correct one.

The door can be easily removed by opening it all the way and lifting straight up at the hinges. The door will come off the hinge pins and can be laid on a flat surface for easier access. Place a layer of towels under the door to prevent damage to the door.

You will need to remove the door handle to get the outer door frame off. To access the door handle mounting screws on MOST microwave ovens, you have to remove the inner door panel that goes around the perimeter of the glass. You can use a small screwdriver to carefully pry the plastic up and work your way slowly around the perimiter of the glass. Most microwave ovens also have grooves in the panel that you can insert the screwdriver into. Use care not to pry against the glass. The glass is tempered and also has an RF shield that prevents harmful microwaves from potentially harming the consumer. If you break the glass, you may need to purchase a new door.

The door handle screws are located behind the inner panel. Remove the door handle and and locate any screws that may be securing the outer door (front) frame in place. Once you install the new outer door frame, re-install the door handle and carefully re-insert the inner door panel. Gradually work your way around the perimeter of the door glass and make sure it snaps back into place.

If you have questions about this repair, please let me know. I hope this helps you.

To answer your initial question, the microwave should continue to be safe to use as long as the inner door seal and door glass are intact. Make absolutely sure you reinstall the door components back together properly. Not doing so will render the oven unsafe to use. Refer to the web site I provided as a reference for how the door components go back together.

NOTE: This part is listed a bit cheaper at appliancepartspros.com. Use the part number from the first website I mentioned as your search criteria.

It's really not too hard.

The first piece of advice would be not to remove the door from the oven or tamper with the hinges. The alignment of the hinges is important to prevent microwave leakage, which can lead to burns and damage.

You can usually find exploded views and order parts by entering your model number here at the Sears parts site.

A full Sears/Kenmore model number has 3 digits, a dot, then 8 more digits, such as ###.########

Normally you have to separate the door panels (as shown in the attached photo) and then you'll see the previously hidden screws you need to remove.

Or you can watch a YouTube video (not a video I made) that demonstrates how it's done.

You can usually find helpful exploded view diagrams and order parts by entering your full model number here.

We're happy to help you with free advice and we'd appreciate your thoughtful rating of our answer.

You will need to remove the oven from the frame, then remove the outer cover from the door.

Once the outer cover's off, you'll be able to see that door opening button presses against the door opening lever, which presses up on the door key/hook to open the door.

Usually the problem is a broken door opening lever.

You can order that part directly from Panasonic here.

Once it's fixed, if you want to download the owner's manual, it's here.

We have *critical* safety, disassembly, and troubleshooting info at our site, and our link is at our listing here on FixYa: http://tinyurl.com/yzjozk

We're happy to help and we appreciate your thoughtful rating of our answer.

http://www.repairfaq.org/sam/micfaq.htm

for both queries this site would help somethin i think.. tpugh information is very huge please see if it is useful for u

You can search under Repair Parts and enter your full model number JVM1650BB005 and get an exploded view diagram here: http://www.geappliances.com/shop/prts/ That diagram can be a great help. Also, I've attached below a door panel diagram from a Sharp model. Your GE disassembly may work the same way. If you haven't already taken the door off the microwave, I would recommend you don't unless you leave the hinge assembly attached to the door and remove the door from the hinges. It's critical to be sure you get (or keep) the door and hinged aligned exactly as they were to prevent leakage.

You need to use the entire correct model number at their site, but you can find a helpful exploded view PDF diagram by searching for "Repair Part" at the GE parts site: http://www.geappliances.com/shop/prts/ Normally you can separate the door panels without removing the door. I've included a diagram from a Sharp model that might help. If you do have to remove the door, you have to be sure you reinstall it exactly where and how it was, or you may get microwave leakage. You should definititely mark the locations of all the hardware before disassembly.