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Woody Posted on Jul 23, 2012

Freefall windlass won't drop anchor

I have the recommended power winch rode. It will drop rope, but if I use the chain it will not reverse enough to release it and there are no kinks, rode is new.

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Spring replacement on Muir vff 600 windlass

Replacing the spring on a Muir VFF 600 windlass can be a relatively simple process if you have the proper tools and experience working with mechanical equipment. Here are some general steps to follow:
  1. Turn off the power to the windlass at the circuit breaker or disconnect the battery.
  2. Remove the motor cover from the windlass to access the spring and chain.
  3. Disconnect the chain from the gypsy and remove it from the windlass.
  4. Locate the tensioning bolt and use a wrench to loosen it. This will release tension on the spring.
  5. Use a pair of pliers or a spring tool to remove the retaining clip that holds the spring in place.
  6. Remove the old spring from the windlass and replace it with the new one.
  7. Reinsert the retaining clip to hold the new spring in place.
  8. Use a wrench to tighten the tensioning bolt and apply tension to the new spring.
  9. Reattach the chain to the gypsy and test the windlass to ensure it is working properly.
  10. Replace the motor cover and turn the power back on.
It is important to note that if you are not familiar with the windlass or do not feel comfortable performing these steps, it is best to have a professional do the work.
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Hello, I have a lewmar Concept 1 windlass that worked fine for May/June, then on vacation in July it started cutting out. If I let it sit for a minute, it would start up again, only to quit again after...

Check the brushes and if they are short just replace them.
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First, put a volt meter across the winch's power terminals to verify that the voltage is not dropping several volts when comanded to run, indicating a bad cable connection somewhere. Anchor winch's pull alot of current from a battery.
For a test, use car jumper cables from a good battery to the winch to see if it runs better.
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Starter rope will not retract.

inside the rope pull housing is a flat spring,it may have come loose from its anchor, its an easy fix...unscrew the 3 screws on housing, lift off housing, and the rope pull is inside the casing, you will then see if its broken, or just come off anchor, 10 minute job if its just loose......
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Powerwinch windlass not working.

Of course, first check the voltage at the connections to the windlass. Have someone operate the switch while you measure with a volt meter. If no voltage check breakers, or fuses. Heavy current devices like a windlass will often require fuses near where they connect to battery power.


A windlass requires a LOT of current to run. Not just voltage. Trace the wires from the battery connection all the way to the windlass. If possible, loosen any connections (ex; a lug with a nut or bolt) and clean with a wire brush then reconnect. Be sure to disconnect the battery while cleaning. Many times wires will corrode past the insulation. Especially if they were not tinned wire to begin with (tinned wire has a silver shine, regular copper has a copper color and typically turns dark or even black when corroded).

Since a windlass requires a lot of current, often there may be a relay near the windlass that might go bad. Listen to see if this is activating while someone operates the switch.
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