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Posted on Jun 06, 2012
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My 1978 Kohler 7.5 Marine Genset runs for about 5 minutes then starts discharging stem instead of water. What could be the issue?

1 Answer

Renee F

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  • Kohler Expert 573 Answers
  • Posted on Nov 27, 2013
Renee F
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Joined: Oct 15, 2013
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It sound slike water impeller is not giving enough flow to the heat exchanger

5 Related Answers

mamicheddy

mamicheddy

  • 79 Answers
  • Posted on May 07, 2009

SOURCE: Hello, I have a Kohler Marine Generator that says OC on the menu when I try to start it. Any ideas?

OC stands for Over Crank. How long does it take before the genset starts?

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Anonymous

  • 211 Answers
  • Posted on Sep 25, 2009

SOURCE: kohler propane genset won't stay running

hi

try a new plug with the same heat range

bye

Anonymous

  • 255 Answers
  • Posted on Oct 04, 2009

SOURCE: My kohler diesel genset starts but won't keep

check the ground block for any loose wires.
check the rpm sensor for dirt(clean rpm sensor).

Anonymous

  • 243 Answers
  • Posted on Feb 10, 2010

SOURCE: I have a Kohler 12RES, 12.5kw genset. Less than a

check connections on speedsensor or take down rpms must be a screw or bolt on de fuelpump

Sheldon Dedek

  • 912 Answers
  • Posted on Jun 12, 2010

SOURCE: 1975, 7.5 Kohler marine genset, runs only with the reset depresed

Can't search for a manual without model, type, serial, etc numbers...

A few things to take a look at:

1) Oil level / pressure sending unit. This is normally bypassed as long as the start switch is pressed. When engine starts, and switch is released, engine will die if sending unit is defective, or you are low on oil.

2) Exhaust temperature sensors. Older units were notorious for burning these up.

3) Cooling Water Temperature sensor. These cause trouble often, but mostly due to water pump impeller being eaten away by galvanic action and not able to pump water as effecively. End result is water temp higher than normal, which trips the switch, which kills the engine.

4) Alternator (generator) output not as it should. If output doesn't rise to proper level within a few seconds of engine start, the engine will be shut down.

5) Choke not working as it should

6) Bad fuel, bad fuel pump, clogged fuel filter.

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Related Questions:

0helpful
2answers

What is maximum that discharge water should be for a gasoline Kohler marine generator 7.5

the water pump decides that and not told that. maker nor model
7.5 means kilo watt, KW. of energy;. for gen or 7500watts
a pump less that that can push a lot of water GPM
gallons per minute,but have not idea what you are doing.
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I have Kohler marine Genset It run in manual mode but when I start it in auto it do not start due to indication of LCL .need help

There might be two reasons for the failure of generator auto start.

1. It is the ATS automatic conversion control device that does not issue the start generator command after the mains power failure or phase loss operation, or the self-starting relay failure, which causes the generator to not start itself. This situation is relatively rare.

2. It is the generator start battery failure, and this kind of situation is relatively more.
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Generator starts but won't keep running

what are the fault indicators showing, over voltage, frequency wrong charging fault ?
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Kohler marine generator troubleshooting

I have a kohler marine generator that shuts down when it reaches operating temp of 200/210 degrees. It runs for about 5 minutes. Already replaced impella and have sea water pumping through, coolant level is good. Any suggestions? Thanks
0helpful
1answer

My gen starts and runs for 1 min or so then dies restarts then dies again and again. if i start it under load ( turn on air con) it will run for 10 min then die allen

Is there a fault?? All UL listed generators including Kohler are required to lockout on a fault on shut down. This really sounds like a problem with your 2-wire auto start connection between your automatic transfer switch and genset. RDT model automatic transfer switch it is the 2 middle wires on the green connector and terminals 3&4 in the generator. close to run and open to shut down. Any open at any time will cause the unit to shut down. The 12 will shut down instantly upon an open because your 5 minute cool down is built into the transfer switch.
1helpful
1answer

1975, 7.5 Kohler marine genset, runs only with the reset depresed

Can't search for a manual without model, type, serial, etc numbers...

A few things to take a look at:

1) Oil level / pressure sending unit. This is normally bypassed as long as the start switch is pressed. When engine starts, and switch is released, engine will die if sending unit is defective, or you are low on oil.

2) Exhaust temperature sensors. Older units were notorious for burning these up.

3) Cooling Water Temperature sensor. These cause trouble often, but mostly due to water pump impeller being eaten away by galvanic action and not able to pump water as effecively. End result is water temp higher than normal, which trips the switch, which kills the engine.

4) Alternator (generator) output not as it should. If output doesn't rise to proper level within a few seconds of engine start, the engine will be shut down.

5) Choke not working as it should

6) Bad fuel, bad fuel pump, clogged fuel filter.
0helpful
2answers

I have a Kohler 12RES, 12.5kw genset. Less than a

check connections on speedsensor or take down rpms must be a screw or bolt on de fuelpump
0helpful
1answer

My Kohler 5E marine genset does not have spark. But it did the last time i started it. I ran the genset to test and then removed some of the wires to paint genset and engine. Pluged everything back were it...

Does the kohler generator have shut down sensors for low oil, exhaust temp and such? If so, check the sensors.


I checked the kohler website and noticed that one of the option was the siphon break. Does your genset has this? I had a similar problem like yours and my siphon break was blown. It was replaced.

What is more, do check the exhaust system of the generator and see if there is water flow.
0helpful
2answers

Hello, I have a Kohler Marine Generator that says OC on the menu when I try to start it. Any ideas?

OC stands for Over Crank. How long does it take before the genset starts?
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