Ktm 450 head torque settings - New Ray Ktm 450 Smr Die Cast Super Moto Motorcycle 112 Model

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Check for any gaps around the head and block possible blown head gasket or hate to say cracked head

Hey Anon, Run a compression check..screw the compression gauge into the head until the o-ring seats..( a coat of oil on the o-ring helps) hold the throttle wide open and kick it over about 6-8 times HARD.. you should get at least 120psi..if it is lower than 110psi you need to find out why...
if you don't have the tools/knowledge/experience .. .. take it to a qualified pro...

Place the camshaft into the cylinder head such that the marks on the
camshaft gear are aligned with the upper edge of the cylinder head
The stop bolt of the automatic decompressor must be on top.
NOTE: When mounting the camshaft, you have to use the crankshaft
fixing bolt to block the crankshaft in the TDC position.
Place camchain on cam sprocket & fit link

Ride Safe
Bike-Doc

Thank you for contacting FixYa with your inquiry. I have been going
over some of the older help requests that have been archieved and
trying to provide solutions for those that didn't get answered. Hope
this information helps.

KTM Torque settings

1. Collar screw, front wheel spindle Front axle nut 40Nm 30ft lbs
2. Brake Caliper front Brake Caliper front Loctite 243 2 19ft lbs
3. Brake Disk, front Brake disk front Loctite 243 1 11ft lbs
4. Brake Disk, rear Brake disk rear Loctite 243 1 11ft lbs
5. Clamping screws, upper fork bridge Top triple clamp 20Nm 15ft lbs
6. Clamping screws, lower fork bridge Bottom triple clamp 15Nm 11ft lbs
7. Clamping screws, fork stubs Front axle pinch bolts 10Nm 7ft lbs
8. Collar nut, rear wheel spindle Rear axle nut 80Nm 59ft lbs
9. Hex nut swingarm bolt Swingarm nut 100Nm 74ft lbs
10. Hex collar screw handlebar clamp Upper handlebar clamps 20Nm 15ft lbs
11. Allen head screw handlebar support Lower handlebar clamps Loctite 243 4 30ft lbs
12. Shock absorber top Shock absorber top bolt 60Nm 44ft lbs
13. Shock absorber bottom Shock absorber bottom bolt 60Nm 44ft lbs
14. Sprocket screws Rear sprocket bolts Loctite 243 3 25ft lbs
15. Ball joint for push rod Rear brake pedal pivot Loctite 243 1 7ft lbs
16. Engine mounting bolts Engine mounting bolts 45Nm 33ft lbs
17. Engine brace Engine brace 33Nm 24ft lbs
18. Screw adjusting ring spring preload Shock preload collar bolt 8Nm 6ft lbs
19. Spoke nipple Spokes 5Nm 4ft lbs
20. Other Screws on chassis M6 10Nm 7ft lbs
21. M8 25Nm 19ft lbs
22. M10 45Nm 33ft lbs
23. Other collar nuts on chassis M6 15Nm 11ft lbs
24. M8 30Nm 22ft lbs
25. M10 50Nm 37ft lbs
26. Front Sprocket 44ft lbs

TF

Thank you for contacting FixYa with your inquiry.
Here is a link that will take you to useful information and the manual for this bike.
http://motors-bay.com/ktm/266-ktm-450-smr.html
Here is an alternate site allowing you to download in pdf format. http://safemanuals.com/user-guide-instructions-owner-manual/KTM/450-SMR-_E
This is probably the best site: http://www.pdf-manual.com/user-guide-instruction-owner-manual-ktm-450-smr-supermoto-2004-17823.html
Thank you again for contacting FixYa please advise if we can provide further assistance.
TF

http://www.servis.offmoto.com/Manualy/KTM/2008/KTM%20125_200_250_300%20SX_EXC_XC-W%20Service%20info%20-%202008/KTM%20125_200_250_300%20SX_EXC_XC-W%20Service%20info%20-%202008.rar

I think you will like this.

hi buddy the one with the bolts is the drain plug

Yes, it IS possible to put electric start on a 2006 KTM 450 SX, but, it's about $800 to get it and get it all set up...

Hi bengriffith1
You can download a copy of the engine manual from here
It has all the info you need. Any problems with the download just let me know
regards robotek