I have the cover off and the piston and cylinder plate off but cannot budge the cylinder. Should you be able to remove the cylinder by hand?
The cylinder is held in place very tightly by o-rings to keep a good air seal between the top and bottom half. Sometimes you have to apply some gentle prying pressure with a screwdriver to loosten it. Be careful as the the cylinder and body are soft metals and can be scratched or bent easily. If prying doesnt' work, turn the gun upside down and hit the egde of the top of the gun, again firmly but not hard enough to deform the head, on your workbench to make the cylinder come out.
On the cylinder plate Hitachi has 2 threaded holes - the screws for the head cap conveniently fit into. Thread the bolts in a bit and use a screwdriver to twist the cylinder plate off. Once the plate is off, the cylinder should pop up, if not, hold the gun and strike the body of the tool straight down with a rubber mallet.
DO NOT USE PLIERS OR A SCREWDRIVER TO PRY OUT THE CYLINDER!!!!
DO NOT USE PLIERS OR A SCREWDRIVER TO PRY OUT THE CYLINDER!!!
DO NOT USE PLIERS OR A SCREWDRIVER TO PRY OUT THE CYLINDER!!!!
Hold the tool in one hand and gently strike the top of the tool body with a plastic hammer or rubber mallet - this will shock the cylinder up
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On an NV45AB the cylinder is actually spring loaded and should move freely up and down (just a small amount of movement) so it sounds as if it's stuck. Be very careful as these cylinders can be easily broken if you try and remove it with a set of pliers. Since the cylinder sticks out higher then the top of the frame on this model it is a bit tougher to do this but you can try turning the tool over and lightly hitting it against a piece of wood to "knock" it out of the housing. You will only be able to hit the front part of the housing since it sticks up so high. I have a heavy rubber mat in my shop that I use for this purpose but you can't do that with the NV45AB/2 because of the cylinder height issue.
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