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Libby Posted on Jan 16, 2012
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Thread breakage on Juki TL-2000Qi

While quilting on a Grace Quilt Frame the thread is breaking/shredding. Tried new needle etc. Still happening

  • Jodie Chapman
    Jodie Chapman Mar 02, 2016

    I have a brand new Juki TL 2000Qi. With practice sewing on quilted sandwich square, thread keeps breaking. I have re-threading both upper thread and bobbin. Starts to sew okay with walking foot then breaks, bad sound and jams. please advise.

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1 Answer

Debbie

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  • Sewing Machines Master 1,860 Answers
  • Posted on Mar 02, 2016
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There are a few reasons the top thread may break.
- Check the needle plate for damage around the needle hole. Polish any burrs with fine sand paper or a needle file.
Check the hook for damage. If the hook is damaged it can cause the thread to break as it comes off the tip. Be very careful if you must remove burrs from the hook. Changing the shape of the hook tip will cause skipping problems.
Check that the top tension is not too high. The top tension should be set at a medium number
Burrs on the needle plate
Burrs on the hook assembly
Bobbin tension is too tight


5 Related Answers

bargainbox

Hassy

  • 1388 Answers
  • Posted on Feb 26, 2008

SOURCE: thread breaking and terrible looping on backside of quilt.

Ensure that all is clean and free of lint jams....now for tension troubleshooting .......

This solution is for tension problems...if you cannot form any sort of stitch, the issue is quite different, so please let me know if you need a different problem solved.....

It is quite long, but just work through each section in order.
The "knotting up" can reveal a lot. If you have loose threads on one side or the other, the tension on the opposite side will be the culprit.

QUICK SUMMARY FIRST:
Ensure sharp new needle,
Thread guides and Bobbin are Clean & Clear of lint
Set Top Tesion to 4 ....then....
Balance Bobbin to suit.

TOP THREAD TENSION:
If the looping threads are on the underside as you sew, it is the top tension. Top tension ought to be between 4 & 6 (this variation to allow for the different weights of fabric in your
projects).

IS YOUR NEEDLE SHARP ?
If you are using a needle that has seen quite a deal of work, or you suspect it may be blunt, change it for a new one !

TOP TENSION & GUIDES:
Make sure that when you thread the machine the presser foot is up so the thread goes between the discs and not to one side, top tension between 4 and 6, and that you have threaded through all the guides, including the last one, usually on the needle arm, just above the needle clamp.

It may be there is lint trapped between the discs, this will keep them slightly apart and reduce the actual tension, sometimes dramatically.

If tensions appear correct, and the thread is definitely in the channel between the discs, but still too loose and looping, try raising presser foot and remove your thread.

Now, with a 2" (50mm) wide strip piece of fabric 8 - 10" (20 - 25cm) moistened with methylated or denatured spirit, gently insert the fabric strip and clean between the discs with
a see saw / to and fro action.

In the worst cases, gentle use of a needle to pick & remove the jam may be necessary, but be very gentle and make sure the tension is set at Zero and the presser foot is raised, (to
disengage tension plates).... do not gouge or score the plates, they need a polished surface to work correctly.

BOBBIN TENSION:
Far less common, but if the loose threads are on the top, it is bobbin tension that is loose, it too may have lint in the spring and be giving a "false" tension.

I would not recommend fiddling with bobbin tension without good reason, it may end up with missing small screws and spring pieces, however, you can take the needle plate off to clean
the hook race area (where bobbin case sits)

...this is just good housekeeping, my wife does this every time she replaces the bobbin....

just take it out and clean the bobbin case and the fixed metal hook race with a small brush to remove lint. If there is a significant amount of lint, use a vacuum and small brush to get the worst.

Then wipe all this area with a cloth or cotton bud (Q tip) moistened (not soaked) with methylated spirit, especially if there appears to be fine dirty deposits....oil and lint combine to conspire against you.

If it seems likely that you ......really ....do .....actually .....need .....to adjust the bobbin case, first check there is no lint trapped in the metal spring where the thread is tensioned.

TOP LOADER:
Drop-in Bobbin case will look similar to this image with the tension screw in the middle of the metalwork....

4c76dc1.jpg ...the other screw at one end is holding it all together, so beware....it is not a tragedy to undo the whole lot and clean it, but very gingerly and lay the bits out in sequence and orientation, or you risk tearing your hair out !

FRONT LOADER:
....this is a bobbin case from a front loading machine and works in a very similar fashion to the top loader with drop in bobbin, again, if you dismantle it, take care so you can put it all
back properly.
165ca5c.jpg FINISHING UP
GETTING THE BALANCE RIGHT:
When you are certain there's no trapped lint in top tension or bobbin, set the top tension to 4 and the bobbin tension to a point where you just begin to feel resistance.

Try using good quality thread of contrasting colours so you can more easily spot the changes.

Set your zigzag to one width less than maximum (eg. 5 of 6 ...or... 4 of 5 etc) and sew a sample for a few inches and check the result.... adjust the bobbin tension screw very little at
a time, perhaps 1/16 of a turn.

You may find you are playing with this balance for some little while and if you are putting the needleplate on and off each time begin to think it cannot be correct to do this.....BUT....it is,
and eventually, you do get a "feel" for the correct tension and then it happens quite quickly.....as a user you won't be doing it very often unless there is lint built up (or are there small hands at work around the house !?!?!)

OTHER ISSUES:
If you live near the ocean as we do, salt air can play havoc with metalwork inside and out, so to help minimise this, keep a few small packets of dessicant (silica gel) in your machine
case....no case ? then make some sort of cover !

Same applies in any damp or humid environment, keep your machine dry and dust free.

Budget for a proper full service every couple of years (more often if heavily used) and if you don't use your machine for a few years, be aware that old oil will dry out and combining with
dust and form a "clag" like glue (another reason for some sort of cover, even a teatowel !)

FINALLY, A WORD ON THREAD:
If it is worth spending the time, energy and money on making something that you would like to give lasting enjoyment......use quality thread, .......it may seem to cost a little more at the
time, but the results, ease of use and added longevity will be worth the extra, and as a bonus, your tension troubles may be fewer and further between, because there is a more consistant diameter with good thread, and less compensating to be done by your tension plates and less thread breaks !

If you want any more help with this, just post back here, or, drop a line through the "Contact Us" page at www.bargainbox.com.au

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Anonymous

  • 3 Answers
  • Posted on Dec 20, 2008

SOURCE: needle thread breaks while quilting on machine frame

I think you might have better luck if you use 40 or 50 weight thread.

SewTechWayne

SewTechWayne

  • 186 Answers
  • Posted on Jan 31, 2009

SOURCE: Needle Thread breaking after about 30 seconds of quilting

Make sure the feed dogs are dropped (or feed dog cover is on - I can't remember which way this machine works). The stitch length on the machine has no function so ignore it. (I set it to zero so the machine doesn't have to work as hard). Hopefully this is all that's wrong. If not, use a shorter setting for the stitch length on the regulator, oil the hook and move slowly and smoothly.
Good luck!

Anonymous

  • 4 Answers
  • Posted on Jul 29, 2009

SOURCE: Needle Thread breaking after about 30 seconds of quilting

Are you threading it correctly? I've had this problem twice, the first few times the thread was wrapped around different items (below the spool holder and then around the needle) the other times I threaded it wrong. Double check that the machine is threaded correctly with the manual. I've missed a step here or there and it does make a difference.

Anonymous

  • 15 Answers
  • Posted on May 29, 2010

SOURCE: I am trying to sew a quilt on a Grace frame and

Use a size 16 needle and try a different type of thread (you don't mention what kind you are using) like Isacord #40 poly.

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Related Questions:

0helpful
1answer

CANT QUILT WITH MY JUKI TENSION PROBLEMS

Okay, you've tried a lot of things. The question is this: is the thread snapping (where abouts in the path), or is it shredding at the needle? Here are a few more:

Remove the top thread, ALWAYS RAISE the presser foot, and rethread from the beginning.
Try different thread--perhaps a polyester thread like Isacord or Aurafil. (AVOID old or bargain bin thread.)
Try a different kind of needle (brand new needle!)--like a top-stitch, microtex, or embroidery. The top stitch needle has a larger scarf that will better protect the thread if shredding is the issue. (I use a special bobbin case that I've increased the tension for Isacord thread and I use the same thread in top and bobbin.) I also decrease the top tension a tad so the bobbin thread will not pull to the top. You may need to install brand-new needles several times on one quilt when they get dull.
Usually an 80 or 90 needle will work for FMQ through a fabric/batting sandwich.
Check that the needle's eye is the appropriate size for the thread (also a cause of shredding thread).
Set the upper tension at the midway point perhaps a bit looser for FMQ (this tension will probably need to be tweaked for your particular machine due to wear and age).
Use an FMQ foot and drop the feed dogs. A Supreme Slider (avlb on the internet) is very helpful in helping move the quilt while doing FMQ.
Work at a moderate but steady pace. I find a faster speed while FMQ gets me into trouble...like spots I can't get out of, overlapping stitches, or outside the quilt edge.

FWIW, I still get some skipped stitches with FMQ. Usually, it happens when I move the fabric too fast, especially around a curve. I have a tendency of speeding up while going around a curve that will cause skipped stitches or eyelashing.

I'm also wondering if there is something to do with the fabric and/or batting you are using...like is it Batik? Batik is very tightly woven and presents some particular challenges. The type of batting could be more dense, making it harder for the needle to penetrate the sandwich. Also, pulling or stretching the fabric can cause skipped stitches.

Basic Maintenance Tension Skipped Stitches

Here What to Do if Your Sewing Machine is Skipping Stitches

10 reasons for skipped stitches

If you see no improvement in your machine's stitching, you may want to have it serviced.

Good luck!
0helpful
1answer

Bobbin does not stitch

Have you changed your needle lately? Have you checked the needle/shuttle timing?
Nov 02, 2012 • Juki TL-98Q
0helpful
1answer

When free motion quilting I get loops on top of the fabric and on the bottom when doing tight curves. I also get thread "puke" - tangles and snarls on the bottom when going through the quilt...

Check the height of the quilt under the machine-adjust the bars until the quilt is just barely over the bed of the machine, and level front to back and side to side. Also, level up the frame, using a long carpenter's level. You'd be surprised how much this can help with all sorts of thread problems.
Feb 23, 2011 • Juki TL-98Q
0helpful
2answers

I am trying to sew a quilt on a Grace frame and the needle keeps breaking. Any ideas would be appreciated

It could be you moving the machine to quickly?

I use size 14 or 16 needle.
May 11, 2010 • Juki TL-98Q
0helpful
1answer

Thread breaks

If the thread is feeding from the spool without hanging up, the problem is within the threading system.

If this machine auto-threads, try to manual threading.

Call your dealer and tell them what is happening and you need their assistance. The machine may have to be serviced. Take a sample of the problem with you.

Too many bells and whistles can sometimes be, too many bells and whistles!
5helpful
3answers

Needle Thread breaking after about 30 seconds of quilting

Make sure the feed dogs are dropped (or feed dog cover is on - I can't remember which way this machine works). The stitch length on the machine has no function so ignore it. (I set it to zero so the machine doesn't have to work as hard). Hopefully this is all that's wrong. If not, use a shorter setting for the stitch length on the regulator, oil the hook and move slowly and smoothly.
Good luck!
Jan 18, 2009 • Juki TL-98Q
3helpful
3answers

Needle thread breaks while quilting on machine frame

My friend and I both have the Juki 98Q but on different frames - we were both having problems (needles breaking, thread getting tangled) we removed the thin metal thing inside the bobbin case and have had no problems since (over a year now!).
Nov 01, 2008 • Juki TL-98Q
1helpful
1answer

Tension

Several things to try, I have this set up and after six months I'm still trying to get some issues resolved.  First make sure the machine is treaded correctly, the Juki doesn't thread like most machines, make sure you have the bobbin going the correct way.  After the machine then it has to be in the frame which means that the fabric is most likely to tight, this is a common problem, if you are bending the bars then it is too tight.  Also, look at how the quilt is in relationship to the frame, is it level?  As you quilt and roll, you will need to adjust the frame up, the quilted part should not drag on the machine and the to be quilted part should not be below the machine.  It is a critical that the frame and the machine be even with each other, if not the machine will try to pull and won't sew correctly.  Also, another tip, after each quilt change your needle, the reason is that free motion is technically bending the needle.  Hope all this helps.  
Sep 09, 2008 • Juki TL-98Q
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