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Zoe Ashley Posted on May 16, 2017

Gaggia titanuim brewunit blocked

Machine is displying the brewunit blocked message. I removed the unit and reset the dial so that it is in the neutral position. I then used the card bypass trick to attempt to reset the cog to the normal position. The machine sounds as if it is trying to turn the cog but nothing happens and then get the unit blocked message again. In addition, the unit will not go back into position within the machine, probably because the cog is not in the correct position?. What is the next step? (I miss my coffee:( ) Thanks Zoe

  • David Holmes
    David Holmes Nov 10, 2017

    I have exactly the same problem. Did you manage to get it fixed?

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5 Related Answers

Anonymous

  • 1 Answer
  • Posted on Dec 30, 2008

SOURCE: Gaggia Synchrony Brew Unit Block

Your machine has stopped mid-cycle.
1. Open the brew group door and look for a screw holding the the coupling to the water inlet, lower left side of the brew group. Remove the screw with a phillipshead screwdriver.
2. Remove the brewgroup by holding the handle and pressing on the "press" button. The brew group will slide out.
3. Remove the water inlet piece left behind from the machine and re-attach it to the brewgroup.
4. Now you must reset the machine. Bypass the three microswitches to the door, the dump box and the brew group by taping them down. Once they are all bypassed the unit will move the gears to the correct position with the two larger cams on top.

Put in your brew group and you are good to go.

If this problem persists you need to send it in for service.

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Ernest R

  • 1618 Answers
  • Posted on Apr 27, 2009

SOURCE: Hi I have a gaggia titanium coffee machine it has

Remove brew unit, If you have the key that came with the machine use it to remove the shower screens and check for blockage.

Anonymous

  • 1089 Answers
  • Posted on Nov 15, 2009

SOURCE: brewunit will not go back in due to the cog and

HI
These are some instructions for your problem.
To return the brew group to the centered position, you first need to drop the funnel. To do this, look on the opposite side of the brew group from the handle. At the top you will see an object that looks like a sharks fin. If you follow this piece down you will see 2 horizontal bars on the brew group body. Push your finger between these 2 bars and the funnel will drop. Now you can push the puck slide on the left side down and to the center. If you look down through the funnel you should see a piston. This should be centered in the funnel. If not, locate the slide on the left side of the brew unit,(it should be hanging down, a flat rectangular piece attached to the cylinder) and push the slide to the right until it does. Push the press button and you are now ready to reinsert the brew group in to the machine. First you must close the door and turn on the machine without having the brew group in, but you must have your drip tray and dredge drawer in. Turn the machine on. You will hear the motor turn on and when it stops completely, open the door and remove the tray, now insert the brew group and replace the tray.

Testimonial: "excellent advice"

Anonymous

  • 2 Answers
  • Posted on Nov 29, 2009

SOURCE: Gaggia Synchrony Brew Unit Block

You have got the gears out of alignment. You don't really want to take out brew group unless at end of cycle. You can fool machine to get brew group back in.
Here is how :

BREW GROUP REMOVAL AND DRIVE GEARS ADJUSTMENT
FOR AUTOMATIC MACHINES
If you ever find yourself in need of removing a Brew Group that has jammed. This will assist you in doing so correctly.

To fix this problem follow these simple steps:
You will need a #1 Philips screwdriver

1.) First, open the door on the machine and remove the drip tray and dredge drawer

2.) Locate the nickel size hole in the brew group. It will have an "N" next to it. At the 9 o'clock position, you will see another hole about 1/3 of the size of the first. Directly behind this hole, or about an inch up depending on the position the machine was stopped in you will see a single philips head screw. You may have to look around the side of the brew group to locate the screw as it is not always visible from the smaller hole. Remove this screw; it holds a small coupling water inlet (it is similar looking to a tobacco pipe) to the brew group.

3.) Remove the brew group by pressing/pushing (depending on your machine) on the part that says “Press" or "Push”. Pull firmly and straight out. Be cautious to not break the brew unit. Also be aware of the door of your machine as it can break as well.

4.) With the brew group out, remove the small coupling water inlet (tobacco pipe) that is probably still stuck to your machine and reinstall it in the brew group as it was before. Make sure the screw is installed snugly but not too tight.

5.) Turn the brew group around so you are facing the back. Now imagine what a check mark looks like, the top we will call position A (longer part of the checkmark) and where the checkmark ends (the smaller portion) is point B. You will notice what looks like a large checkmark where the coupling water inlet is located. The water coupling can slide up and down in this checkmark opening. The water coupling should be in the B position.

REINSTALLING THE BREW GROUP
To do this, the gears will have to be reset to the start position. In order to do so, you will have to bypass the three micro-switches (Brew Group, Dump Box and the Door switch).
Bypassing the micro switches:

1.) Looking at the back-side of the brew group, not the side that says "Push" or "Press," you will notice something fin-like or nose shaped. This piece fits into a keyhole or coin slot looking slot in the machine and that is where the brew unit micro-switch is located. Take something like an index card, envelope, or folded up piece of paper, and insert it into that keyhole so that it will trick the machine into thinking that the brew unit is installed. Start the piece of paper at the top of the slot and slide it to the bottom of the slot. The paper should be thick enough so you can let go and it will remain in place. Leave this object in there until the following steps are complete.

2.) WITHOUT putting the brew group back into the machine, reinstall the drip-tray and dredge drawer and close the door.

3.) After doing so you can then turn the machine ON. At this time the gears will begin moving until they return to the correct start position. At this point remove the object from the keyhole position and you can now reinstall the brew group. If the brew group does not go back in correctly, try a few more times. The machine will return to its home position. Note: The two large spokes of The brew drive shaft should in the Up position

At times, the gears in the brew drive assembly will not complete the cycle to the proper
start position for different reasons. Some of the reasons are:
• Brew group jammed or blocked
• Either one of the micro switches in the brew drive have gone bad.
• Brew drive motor Failure.
• Broken teeth on either of the brew drive gears.
• Dirty brew group, covered by coffee grinds.
• Brew group or gears not lubricated.
• Connections to the board from brew drive assy., or motor have gone bad.
A jammed or blocked brew group happens when the brew group starts the cycle but doesn’t finish it.

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Ernest R

  • 1618 Answers
  • Posted on Apr 27, 2010

SOURCE: only just bought a gaggia titanuim on the wend i

I have not seen many problems with the titanium, if yours have the stainless steel steam valve, you should be fine as long as you perform the regular cleanings.

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