Clarke Power Products Clarke 130EN Wirefeed Welder - 110 Volts, 130 Amps, Model# WE6523 Logo

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Posted on Sep 18, 2011
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I have a 130EN mig, for a number of years. Today, I cannot strike the arc if the "nose" is contacting the steel to be welded. If the nose is contacting, the wire just runs out. If I make sure the only contact is the wire, it will weld, obviously not the best in consistency as the distance for the wire is hard to maintain a consistent distance. Could not find similar situation in searching troubleshooting. Any ideas?? doug

  • ddyher Sep 18, 2011

    Thanks for the reply, I have a new tip in the shop, I will try that to see if there is any difference and respond shortly. doug

  • ddyher Sep 18, 2011

    fredy2,
    your suggestion worked. I put a new wire guide tip on, and it now welds as usual, with the nose resting on piece.
    thank you.
    doug

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1 Answer

Fred Yearian

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  • Posted on Sep 18, 2011
Fred Yearian
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The insulation of the nose has broken down and the weld current should be going through the wire, not the nose bushing. There are several possibilities, but the most common would be a worn EXPENDABLE nose sleeve (usually copper) that the wire exits through and should be conducting a large portion of the current to the wire. These pieces are expendable and are available at your welding supply house. The hole wears to the point that the wire doesn't contact it adequately.

  • Fred Yearian Sep 18, 2011

    Using the correct size bushing for the wire size being used is important also.

  • Fred Yearian Sep 18, 2011

    Thank you for responding... be sure and get more new tips as they do wear out. Thank you for using Fixya!

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