To remove engine from generator - Briggs & Stratton Briggs and Stratton 30340 6500 Watt Vox Industrial Generator

Generator Replacement (LA1)

Removal Procedure

1. Remove the battery ground (negative) cable from the battery. Refer to Battery Negative Cable Disconnect/Connect Procedure .
2. Rotate and secure the engine forward to access rear generator bolts. Refer to Rotating the Engine for Service Access in Engine Mechanical - 3.4L.


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3. Remove the generator B+ terminal nut.
4. Remove the generator B+ lead.
5. Remove the generator electrical connector.
6. Remove the drive belt from the generator. Refer to Drive Belt Replacement in Engine Mechanical - 3.4L.


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7. Remove the generator front bolt.


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8. Remove the generator rear bolts.


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9. Remove the generator from the generator bracket and position the generator above the drive axle.
10. Remove the drive belt tensioner. Refer to Drive Belt Tensioner Replacement in Engine Mechanical-3.4L.
11. Remove the generator bracket. Refer to Generator Bracket Replacement .
12. Remove the power steering pipes from the power steering pipe retainer.
13. Remove the fuel pressure test port (schrader valve) cap from the fuel injector rail.
Important Do not disconnect the power steering pipes from the power steering pump.

14. Remove the power steering pump and reposition the power steering pump in front of the timing chain cover in order to provide access for the generator. Refer to Power Steering Pump Replacement in Power Steering System.
15. Remove electrical harness from retainer on right fender well and position aside.
16. Remove the generator from the vehicle.

Hope this helps?

Remove the battery ground (negative) cable from the battery.
Remove the throttle body air inlet duct.
Set the park brake.
Shift the transaxle into Neutral.
Remove the engine mount strut bolts. Swing the engine mount struts aside.
Install tie strap between the engine and the radiator support.
Pull on the engine in order to rotate the engine forward.
Tighten the strap.
Remove the generator B+ terminal nut.
Remove the generator B+ lead.
Remove the generator electrical connector.
Remove the drive belt from the generator.
Remove the generator front bolt.
Remove the generator rear bolts.
Remove the generator from the generator bracket and position the generator above the drive axle.
Remove the drive belt tensioner.
Remove the generator bracket.
Remove the power steering pipes from the power steering pipe retainer.
Remove the fuel pressure test port (schrader valve) cap from the fuel injector rail.
Remove the power steering pump and reposition the power steering pump in front of the timing chain cover in order to provide access for the generator.
IMPORTANT: Do not disconnect the power steering pipes from the power steering pump.
Remove electrical harness from retainer on right fender well and position aside.
Remove the generator from the vehicle.
Reverse procedure to install

check with volt meter. 12 volts with engine off. Should be 14 volts with engine running if alternator is working.
First, clean battery posts and cable ends. Then check owner manual for fuse locations and blown fuses. There is a large 100 amp fuse in box under hood.

Is the battery lamp lit on the dash?

Looks like 3 bolts. please rate when done

SECTION 414-02: Generator and Regulator 1998 Escort/Tracer Workshop Manual
REMOVAL AND INSTALLATION Generator -Sedan and Wagon Removal

1. Disconnect the battery ground cable.

1. Remove the generator drive belt.
   1. Release the tension on the drive belt.
   1. Remove the drive belt from the generator pulley.

1. Disconnect the HO2 sensor harness clip from the generator bracket.

1. Position the generator bracket aside.
   1. Remove the A/C line bracket bolt.
   1. Remove the power steering pressure line bracket bolts.
   1. Remove the generator bracket bolts.
   1. Position the generator bracket aside.

1. Remove the generator bolts and position the generator aside.

1. Remove the generator.
   1. Disconnect the two generator electrical connectors.
   1. Remove the battery positive nut and washer.
   1. Disconnect the battery positive cable and remove the generator.

step 4

The tensioner will be one pulleys that can be rotated on its armature to remove tension to the belt.
Removal & Installation 2.4L Engine To Remove:

1. Disconnect the negative battery cable from remote negative terminal on shock tower.
2. Remove the drive belt cover.
3. Disconnect the wiring from the generator.
4. Raise and safely support the vehicle.
5. Remove the accessory drive belt splash shield and then remove the belt.
6. Lower the vehicle.
7. Remove the MAP sensor from the intake manifold.
8. Remove the generator mounting bolts and the generator from the engine.

To Install:

1. Install the generator and tighten the bolts to 20 ft-lbs (28 Nm).
2. Install MAP sensor.
3. Raise and safely support the vehicle.
4. Install the accessory drive belt and splash shield.
5. Lower the vehicle.
6. Connect the wiring to the generator.
7. Install the belt cover.
8. Connect the negative battery cable.

2.7L Engine To Remove:

1. Disconnect the negative battery cable from the remote terminal.
2. Raise and safely support the vehicle.
3. Remove the accessory drive belt splash shield.
4. Loosen the accessory drive belt.
5. Remove the generator lower mounting bolt.
6. Lower the vehicle.
7. Disconnect the wiring from the generator.
8. Disconnect the electrical connector from the A/C pressure switch and clutch coil.
9. Remove the engine oil dipstick.
10. Remove the generator upper mounting bolts.
11. Remove the generator.

To Install:

1. Install the generator on the engine. Loosely install the upper bolts.
2. Install the engine dipstick tube.
3. Connect the A/C pressure switch and clutch coil electrical connectors.
4. Connect the wiring to the generator.
5. Raise and safely support the vehicle.
6. Install the lower generator mounting bolt and tighten to 20 ft-lbs (28 Nm).
7. Install the accessory drive belt and splash shield.
8. Lower the vehicle.
9. Tighten the upper mounting bolts to 20 ft-lbs (28 Nm).
10. Connect the negative battery cable.

Remove the accessory drive belt. Disconnect the negative battery cable. Disconnect the generator electrical connector. Remove the engine harness terminal from the generator: - Slide the boot back along the cable. - Remove the engine harness cable nut (3). - Remove the engine harness terminal from the stud. Remove the generator bolts and generator. Install the generator. Install the generator bolts. Tighten the generator bolts to 50 N?m (37 lb ft). Install the engine harness terminal to the generator: - Install the engine harness terminal to the stud. - Install the engine harness cable nut (3). Tighten Tighten the engine harness cable nut to 13 N?m (10 lb ft). - Slide the boot over the generator stud. Connect the generator electrical connector (1). Connect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure . Install the accessory drive belt

WARNING: DISCONNECT NEGATIVE CABLE FROM BATTERY BEFORE REMOVING BATTERY OUTPUT WIRE (B+ WIRE) FROM GENERATOR. FAILURE TO DO SO CAN RESULT IN INJURY OR DAMAGE TO ELECTRICAL SYSTEM .

1. Disconnect negative battery cable at battery. Diesel Engines: Disconnect both negative battery cables at both batteries.
2. Remove generator drive belt.
3. 

1. Remove generator pivot and mounting bolts/nut. The diesel engine uses a bolt at top mounting and a bolt/nut at lower mounting. Position generator for access to wire connectors.

1. Remove nuts from harness holddown, battery terminal, ground terminal and 2 field terminals. Remove wire connectors. A typical generator wiring harness is shown in. Wiring harness routing as shown may be slightly different depending on vehicle model and/or engine.
2. Remove generator from vehicle.

INSTALLATION

1. Position generator to engine and install wiring to rear of generator. Tighten all wiring fasteners as follows:

• Battery terminal nut-8.5 N.m (75 in. lbs.)
• Ground terminal nut-8.5 N.m (75 in.lbs.)
• Harness holddown nut-8.5 N.m (75 in. lbs.)
• Field terminal nuts-2.8 N.m (25 in. lbs.)

1. Install generator mounting fasteners and tighten as follows:

• Generator mounting bolt-All gas powered engines-41 N.m (30 ft. lbs.)
• Generator pivot bolt/nut-All gas powered engines-41 N.m (30 ft. lbs.)
• Generator mounting bolt-Diesel powered engines-54 N.m (40 ft. lbs.)
• Generator pivot bolt/nut-Diesel powered engines-54 N.m (40 ft. lbs.)

CAUTION :

• Never force a belt over a pulley rim using a screwdriver. The synthetic fiber of the belt can be damaged.
• When installing a serpentine accessory drive belt, the belt MUST be routed correctly. The water pump will be rotating in the wrong direction if the belt is installed incorrectly, causing the engine to overheat.

1. Install generator drive belt.
2. Install negative battery cable(s) to battery(s).

REMOVAL & INSTALLATION

3.0L Engine

1. Disconnect the battery negative cable from the battery terminal.
2. Remove the Pre-volume chamber.
3. Remove the serpentine drive belt from the generator.
4. Raise and safely support the vehicle securely on jackstands.
5. Unscrew the terminal nuts and remove the electrical leads from the generator.
6. Remove the generator air-cooling duct.
7. Remove the upper nut from the generator and AIR injection crossover pipe
8. Remove the lower bolt and nut.
9. Disconnect the generator from the engine-with the generator loose, push the upper mounting bolt out of the generator and bracket.
10. Lower the vehicle.
11. Remove the generator from the vehicle.
    

To install:

1. Place the generator into the vehicle.
2. Raise and safely support the vehicle securely on jackstands.
3. Mount the generator to the engine-with generator loosely installed onto engine, insert the upper mounting bolt.
4. Install the lower bolt and nut and tighten to 30 ft. lbs. (40 Nm).
5. Install the upper nut to the generator and AIR injection crossover pipe, and tighten the nut to 30 ft. lbs. (40 Nm).
6. Install the generator air-cooling duct.
7. Connect the electrical leads and terminal nuts to the generator. Tighten the field coil terminal nut to 31 inch lbs. (3.5 Nm). Tighten the battery terminal nut to 71 inch lbs. (8 Nm).
8. Lower the vehicle and install the serpentine belt to the generator.
9. Install the pre-volume chamber.
10. Connect the negative battery cable.

Seville With 4.6L Engine
On some models, the generator is water-cooled. When this is the case, the repair procedure is as follows:

1. Disconnect the negative battery cable.
2. Remove the accessory drive belt.
3. Drain and recycle the engine coolant.
4. Remove the radiator.
   

NOTE If your vehicle is equipped with air conditioning, refer to the information regarding the implications of servicing your A/C system yourself. Only an MVAC-trained, EPA-certified, automotive technician should service the A/C system or its components.

1. Remove the A/C condenser.
2. Raise and safely support the vehicle securely.
3. Disconnect the coolant inlet and outlet hoses from the generator.
4. Detach the electrical connections from the generator. The regulator, the battery output, and the heated windshield (if equipped) will need to be unplugged.
5. Remove the generator fasteners from the generator.
6. Remove the generator from the vehicle.
   

To install:



Fig. This shows the coolant outlet hose being removed, signified by the "1" in the diagram

1. Attach the generator to the engine and tighten the fasteners to 37 ft. lbs. (50 Nm).
2. Attach the electrical connections for the regulator, battery output, and the heated windshield.
3. Tighten the battery output cable to 15 ft. lbs. (20 Nm).
4. Reconnect the coolant inlet and outlet hoses to the generator.
5. Lower the vehicle.
6. Install the A/C condenser.
7. Install the radiator.
8. Install the accessory drive belt.

Hope this helo to solve it (remember comment and rated this).

Simply unbolt it...nothing sp[ecial there remove the bolts that hold the generator to the engine housing the remove the bolts the hold the gen to the frame (if any)...REMOVE GENERATOR

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/sean_54c3a3dc48a7773c

Removal & Installation (2.4L)
Disconnect negative battery cable. Disconnect air temperature sensor harness connector. Remove air
cleaner assembly. Remove evaporative purge solenoid from bracket, and position aside. Disconnect
field harness connector from generator. Remove B+ terminal nut and wire from generator. Remove
accessory drive belt. Remove generator mounting bolts. Remove generator. To install, reverse
removal procedure. Tighten fasteners to specification.

Removal & Installation (3.3L & 3.8L)
Disconnect negative battery cable. Disconnect field harness connector from generator. Remove B+
terminal nut and wire from generator. Raise and support vehicle. Remove right front lower splash
shield. Remove accessory drive belt. Remove lower engine oil dip stick mounting bolt, located near
engine oil filter. Remove harness from engine oil dip stick. Remove 3 generator mounting bolts.
Lower vehicle. Remove engine oil dip stick tube from vehicle. Roll and remove generator. To install,
reverse removal procedure. Tighten fasteners to specification. See

here's 96. should be the same. Be very careful not to overtighten any of the belts or you can break the snout off the crankshaft and ruin you engine.

Section 14-02: Generator, Integral Regulator — Internal Fan and Regulator Type 1996 Villager Workshop Manual
REMOVAL AND INSTALLATION Generator Removal

1. Disconnect the battery ground cable (14301).
   

1. Raise and support the vehicle.
   

1. Remove the five engine and transmission splash shield bolts and two engine and transmission splash shield screws.
   
   
   
   
   

1. Remove the RH engine and transmission splash shield (6775).
   

1. Remove the wire harness bracket bolt.
   
   
   
   
   

1. Remove the B-terminal insulator boot.
   

1. Disconnect the generator electrical connector from the generator (GEN) (10346).
   

1. Remove the ground wire nut from the generator and position the ground wire aside.
   

1. Remove the B-terminal nut from the generator and position the B-terminal wire aside.
   
   
   
   
   

1. Loosen the inner and outer generator-to-bracket bolts.
   
   
   
   
   

1. Loosen the generator locking bolt.
   
   
   
   
   

1. Loosen the generator adjustment bolt.
   
   
   
   
   

1. Remove the drive belt (8620) from the generator pulley (10344).
   

1. Remove the generator locking bolt and washer.
   

1. Remove the inner generator-to-bracket bolt and the two washers.
   

1. Remove the outer generator-to-bracket bolt and the two washers.
   

1. Remove the generator.
   

Installation
To install, reverse the removal procedure. Tighten the inner generator-to-bracket bolt to 23-26 Nm (17-19 lb-ft). Tighten the outer generator-to-bracket bolt to 23-26 Nm (17-19 lb-ft). Tighten the generator locking bolt to 16-20 Nm (12-15 lb-ft). Adjust the drive belt very carefully. Refer to Section 03-05 for the procedure.