Tip & How-To about Electronics - Others

TIP: Brief guide to visual electronic fault-finding:

First, IS the appliance plugged in?
IS it switched on?
If YES to above, disconnect ALL power and visually check PCB components for obvious damage or shorts:

PCB: is the Printed Circuit Board burnt?
This indicates that a nearby component has overheated, possibly due to a short-circuit or overload.

PCB traces: are any traces (copper tracks) damaged / blown open?
Traces, the thin copper track 'wires' of the board, can be damaged by shorts / overload / overvoltage or rough handling of component.

Capacitors: are any caps bulging at top more than others, leaking from ends?
This indicates a failed capacitor.
Renew with exact same Farads value and minimum working voltage rating.

Resistors: are any burnt or blown (discolored, holes/ gaps on body)?
Resistors can work as voltage dividers, current limiters, feedback devices or in filters.
All have either screen-printed Ohms values or color-band coding of same.
As the connected 'parallel' circuit can affect a resistance reading, unsolder one leg only then test ohms.

Semiconductors:
Transistors and IC's: Although usually not visible damage, these can fail internally.
They perform many functions, including amplification signal generation and switching.
A very hot transistor / Integrated Circuit "chip" may spell trouble, as heat from overdriving / overloading / shorts may cause the internal junction to fail.
Some are electro-static discharge (ESD) sensitive.
Always renew with same component or, in some cases, an equivalent device may work.

Fuse: As most people are aware, a fuse protects the connected circuit (load) from overload, or over-current in case of shorts, too many devices, etc.
When current limit (Amps) is exceeded, the fuse blows, disconnecting the supply.
A blown glass fuse may have black soot-marks, or loose / blown fuse wire 'floating'.
Besides glass cartridge fuses, there are also resttable PTC types, which look like a disc capacitor, but usually blue.
PTC's open when overloaded, and may take a long time to reset themself, (if at all).

Dirty / oxidized connectors or pads:
May cause erratic and intermittent failures, where signal does not pass through.
Common on "pad" type connectors, as with a ribbon-type 'data' belts used for displays, keypads, etc.
Tactile buttons, common on keyboards, keypads and remote controllers, are also prone to contamination.
Molex plugs & IDC header pins can also become oxidized.
Usually, a wipe with a soft cloth or pencil eraser does the trick.
Surgical spirits or Servisol (contact cleaner) can remove oils / oxidization.

Bent pins: IC's and header connectors may have a broken or bent pin, rendering that pin non-functional.
Pull connector plug out in a straight direction, without twisting, then check all pins are good, before re-inserting any connectors.
Some connectors use a hook / catch system to ensure firm grip.
A small screwdriver, thumbnail or squeeze can unhook the various types.

Rectifier Diodes: usually in the power supply section, maybe individual diodes or a bridge rectifier, (with 4 internal diodes).
This converts AC voltage to DC.
Failure of any diode will disable the appliance.

Potentiometer: is the knob loose, crackling or erratic when touched / moved?
What people sometimes call a 'volume knob', the 'Pot' is actually a variable resistor, consisting of a resistance track, usually carbon, with a center wiper contact.
Often wired as a 'potential divider', the (common) wiper adjusts the resistance inversely between 2 outer terminals.
For example, the wiper may be signal in, the 'minimum' terminal grounded, and 'maximum' terminal out to amplifier.
If wiper or track are worn, signal can be temporarily lost.

LED: is your indication / display LED not working?
Outline of an LED:
As a Light Emitting Diode is polarized, the voltage to it must never be reversed.
This is why the negative cathode has a flat spot on the flange, and positive anode is bevelled.
The current must not exceed the forward current 'If' and voltage through diode must not exceed forward voltage 'Vf' rating.
That is why most LED's have a small 'current-limiting' resistor in series, connected to one of the legs.
A quick & simple single-color LED test using a single 1.5 volt cell and 2 thin insulated wires:
As LED Vf usually begins at 2V-2.2V, we can safely use a singe 1.5V cell without a resistor.
Hold negative wire to cathode side, either on the LED or soldered point on same track.
Briefly touch the positive wire to the anode side, watching for a flash or glow.
Some 2-3 lead LED's may be bi-color, tri-color, or the 4-lead RGB type.
Others may use a higher operating Vf, such as 3V for U/B or 8-12VDC for 'Jumbo' LED's.

Infra-Red Remote LED's: Remote or motor-gate beam suspect? Not sure if working?
Humans are unable to see Infra-Red wavelengths.
The image sensors of most digital cameras, webcams, security cameras, cellphones are sensitive to the IR radiation emitted by the IR-LED at front.
Point your remote at one of these, and watch screen for whitish-purple flashes / pulses of light from the LED.
The pulses are modulated digital data being sent from remote, or for a broken-beam detector, just 'active'.
Also check batteries, and for universals, that pairing is correctly done.
Thassall!! :)

Posted by on

Electronics - Others Logo

Related Topics:

Related Questions:

0helpful
1answer

What do I do when thermostat control has UF code

you did not state what brand, here is the answer for Mitsubishi
Mitsubishi Electric define UF / U6 / UP faults as follows
  • UF - Compressor overcurrent interruption (when compressor locked). Abnormal if overcurrent of DC bus or compressor is detected within 30 seconds after compressor starts operating.
  • U6 - Power module abnormal. Check abnormality by driving power module in case overcurrent is detected. (UF or UP error condition).
  • UP - Compressor overcurrent interruption. Abnormal if overcurrent DC bus or compressor is detected after compressor starts operating for 30 seconds.
Common issues that can cause U6 / UF / UP faults
  • Failure or the Power PCB in outdoor unit
  • Electrical failure or fusion of Compressor
  • Seized bearings in the Compressor
  • Disconnected/broken wiring to the compressor
  • Closed service valves at outdoor unit
  • Low voltage at outdoor unit
Tests to determine faulty components
Testing your Mitsubishi Electric air conditioner to determine the cause of a U6, UF or UP fault is relatively straight forward if you know what to look for. Below is the main checks to determine what component has caused this fault. These test are not DIY and will require a Mitsubishi Electric specialist to test correctly.
Disclaimer - Electricity is dangerous and can kill you. The following information is for educational purposes only. Tests must be performed by an authorised service provider or Mitsubishi Electric specialist. Do not try this to perform these test without the proper expertise and qualifications.
  • Check for correct voltage at the outdoor unit, 240v or 415v
    • If power feed is incorrect, contact a licensed electrician or SA Power Networks to rectify power supply to unit/property
  • Check both outdoor service valves are fully open
    • If valves are shut, open valves
  • Check for visual damage to the Outdoor Power PCB. This could include lizard or rodent damage
    • If damage is found replace Power PCB then further test unit operation
  • Check for visual damage to the wiring between the Power PCB and the compressor. This could include lizard or rodent damage
    • If damage is found, replace damaged cable
  • Check for correct DC voltage to the compressor is equal and correct
    • If DC voltage is incorrect, replace Power PCB
  • Check for equal voltage output from the Power PCB diodes using an inverter checker
    • If inverter checker LED's are unequal, replace Power PCB
  • If the voltage and diodes have tested correctly and no visual damage is found, it is likely the compressor bearings have seized
    • The compressor will need to be replaced and the unit further tested
0helpful
1answer

U5445-900

This is a good start, try this link...

Product Manual Search

Check your power cord and power supply, check the plug is clean and free from corrosion or dirt.
Plug another appliance into the same socket to check there is power at the socket.

Note: Electricity can cause serious injury even Death.
Isolate your power supply from the mains switchboard.
Switch off and Unplug your appliance from the wall socket before attempting any repairs.

If its still under warranty, take it back to the store or manufacturer for replacement.
Call a serviceman to test the appliance for you,

If not you could...
Check your fuse in the device, you will have to dismantle the appliance. Some of them have a fuse to protect the motor.

Get your Multimeter and do some tests...
Test the flexible cord connections
Electrical tests included, visual inspection, Earth continuity, Polarity and Insulation resistance.

Examining cord for Damage
Disconnect flexible cord from power supply.
Check cord along the whole length for obvious damage

1: Visual Inspection
A visual test is necessary before using test instruments to ensure that all specific safety requirements are meet.
Check the general condition and safety of the cord, plug, cord anchorage, terminations and of the appliance itself.

2: Earth Continuity.
The earthing system of an electrical installation must be installed in a manner that will allow circuit protection devices to operate if there is a fault between live parts (other than Neutral) and the mass of earth.
What to check: For class (one) 1 protectively earthed appliances only, test for very low resistance between exposed appliance metalwork and the earth pin of the plug. this resistance should be as low as possible and must not exceed 1 ohm. Note: the Exposed metal parts of a class 2 double-insulated appliance must not be earthed.
Equipment requirements:
A Multimeter (Digital or analogue) Set on a ohm scale or an insulation tester that also has a continuity scale.
A set of leads.

3: Polarity
Why is this test necessary:
An incorrect connection of phase and neutral conductors to fittings and appliances is extremely dangerous and has been the cause, either directly or indirectly of many shocks and fatalities.
What to check:
Polarity tests are carried out to ensure that every single-pole switch operates in the active conductor or the circuit in which it is connected.
Equipment requirements:
A Multimeter (Digital or analogue) Set on the resistance scale when the SUPPLY is NOT connected.
or a voltage indicator set on a suitable voltage rating when the supply is not connected.

4: Insulation Resistance
Why this test is necessary:
All live conductors (including Neutrals) and live parts must be insulated to prevent - Electric shock hazards from inadvertent contact.
- Fire hazards and equipment damage from short circuits.
What to check:
Insulation resistance tests must be made between:
- Active conductors of a poly-phase circuit
- Active and Neutral
- Active and Earth
- Neutral and Earth
The insulation resistance between appropriate components shall be not less than 1 mega-ohm minimum
Equipment requirements:
An insulation resistance tester which maintains an output of 500 volts when loaded with a 1 mega-ohm resistance.
A set of leads.

Different countries adhere to spicific Electrical (safety) Regulations and standards

This information is only intended to enlighten the novice, guide and remind someone already in the field of electrical installations.
DO NOT attempt any electrical repairs unless you have the appropriate background or training.
0helpful
1answer

how to replace power cable on hoover jc3157t

Check your power cord and power supply, check the plug is clean and free from corrosion or dirt.
Plug another appliance into the same socket to check there is power at the socket.

Note: Electricity can cause serious injury even Death.
Isolate your power supply from the mains switchboard.
Switch off and Unplug your appliance from the wall socket before attempting any repairs.

If its still under warranty, take it back to the store or manufacturer for replacement.
Call a serviceman to test the appliance for you,

If not you could...
Check your fuse in the device, you will have to dismantle the appliance. Some of them have a fuse to protect the motor.

Get your Multimeter and do some tests...
Test the flexible cord connections
Electrical tests included, visual inspection, Earth continuity, Polarity and Insulation resistance.

Examining cord for Damage
Disconnect flexible cord from power supply.
Check cord along the whole length for obvious damage

1: Visual Inspection
A visual test is necessary before using test instruments to ensure that all specific safety requirements are meet.
Check the general condition and safety of the cord, plug, cord anchorage, terminations and of the appliance itself.

2: Earth Continuity.
The earthing system of an electrical installation must be installed in a manner that will allow circuit protection devices to operate if there is a fault between live parts (other than Neutral) and the mass of earth.
What to check: For class (one) 1 protectively earthed appliances only, test for very low resistance between exposed appliance metalwork and the earth pin of the plug. this resistance should be as low as possible and must not exceed 1 ohm. Note: the Exposed metal parts of a class 2 double-insulated appliance must not be earthed.
Equipment requirements:
A Multimeter (Digital or analogue) Set on a ohm scale or an insulation tester that also has a continuity scale.
A set of leads.

3: Polarity
Why is this test necessary:
An incorrect connection of phase and neutral conductors to fittings and appliances is extremely dangerous and has been the cause, either directly or indirectly of many shocks and fatalities.
What to check:
Polarity tests are carried out to ensure that every single-pole switch operates in the active conductor or the circuit in which it is connected.
Equipment requirements:
A Multimeter (Digital or analogue) Set on the resistance scale when the SUPPLY is NOT connected.
or a voltage indicator set on a suitable voltage rating when the supply is not connected.

4: Insulation Resistance
Why this test is necessary:
All live conductors (including Neutrals) and live parts must be insulated to prevent - Electric shock hazards from inadvertent contact.
- Fire hazards and equipment damage from short circuits.
What to check:
Insulation resistance tests must be made between:
- Active conductors of a poly-phase circuit
- Active and Neutral
- Active and Earth
- Neutral and Earth
The insulation resistance between appropriate components shall be not less than 1 mega-ohm minimum
Equipment requirements:
An insulation resistance tester which maintains an output of 500 volts when loaded with a 1 mega-ohm resistance.
A set of leads.

Different countries adhere to spicific Electrical (safety) Regulations and standards

This information is only intended to enlighten the novice, guide and remind someone already in the field of electrical installations.
DO NOT attempt any electrical repairs unless you have the appropriate background or training.
0helpful
1answer

wiring

Check your power cord and power supply, check the plug is clean and free from corrosion or dirt.
Plug another appliance into the same socket to check there is power at the socket.

Note: Electricity can cause serious injury even Death.
Isolate your power supply from the mains switchboard.
Switch off and Unplug your appliance from the wall socket before attempting any repairs.

If its still under warranty, take it back to the store or manufacturer for replacement.
Call a serviceman to test the appliance for you,

If not you could...
Check your fuse in the device, you will have to dismantle the appliance.

Get your Multimeter and do some tests...
Test the flexible cord connections
Electrical tests included, visual inspection, Earth continuity, Polarity and Insulation resistance.

Examining cord for Damage
Disconnect flexible cord from power supply.
Check cord along the whole length for obvious damage

1: Visual Inspection
A visual test is necessary before using test instruments to ensure that all specific safety requirements are meet.
Check the general condition and safety of the cord, plug, cord anchorage, terminations and of the appliance itself.

2: Earth Continuity.
The earthing system of an electrical installation must be installed in a manner that will allow circuit protection devices to operate if there is a fault between live parts (other than Neutral) and the mass of earth.
What to check: For class (one) 1 protectively earthed appliances only, test for very low resistance between exposed appliance metalwork and the earth pin of the plug. this resistance should be as low as possible and must not exceed 1 ohm. Note: the Exposed metal parts of a class 2 double-insulated appliance must not be earthed.
Equipment requirements:
A Multimeter (Digital or analogue) Set on a ohm scale or an insulation tester that also has a continuity scale.
A set of leads.

3: Polarity
Why is this test necessary:
An incorrect connection of phase and neutral conductors to fittings and appliances is extremely dangerous and has been the cause, either directly or indirectly of many shocks and fatalities.
What to check:
Polarity tests are carried out to ensure that every single-pole switch operates in the active conductor or the circuit in which it is connected.
Equipment requirements:
A Multimeter (Digital or analogue) Set on the resistance scale when the SUPPLY is NOT connected.
or a voltage indicator set on a suitable voltage rating when the supply is not connected.

4: Insulation Resistance
Why this test is necessary:
All live conductors (including Neutrals) and live parts must be insulated to prevent - Electric shock hazards from inadvertent contact.
- Fire hazards and equipment damage from short circuits.
What to check:
Insulation resistance tests must be made between:
- Active conductors of a poly-phase circuit
- Active and Neutral
- Active and Earth
- Neutral and Earth
The insulation resistance between appropriate components shall be not less than 1 mega-ohm minimum
Equipment requirements:
An insulation resistance tester which maintains an output of 500 volts when loaded with a 1 mega-ohm resistance.
A set of leads.

Different countries adhere to spicific Electrical (safety) Regulations and standards

This information is only intended to enlighten the novice, guide and remind someone already in the field of electrical installations.
DO NOT attempt any electrical repairs unless you have the appropriate background or training.
0helpful
1answer

dryers tumbles but there is no heat

The problem is obviously in the heating circuit which is basically composed of the heating element, thermal cut-off, high-limit thermostat, cycling thermostat, and the motor centrifugal switch. The most common part that causes the dryer not to heat is the thermal cut-off and/or the high-limit thermostat. Verify this condition by bypassing the said components.

Disconnect power then access the thermal cut-off (cut-out) and the high-limit thermostat. Disconnect the wires of each component then connect them together and insulate it properly. Reconnect power then start the dryer. The problem is indeed in the thermal cut-off (cut-out) and the high-limit thermostat if the dryer heats up. Replace both parts and it should solve the problem. It is an easy and cheap repair to make. Indicate the exact model number of the dryer should you need further assistance.

jahn27_42.jpg
Dryers with lint filter on the front.

jahn27_43.jpg
Dryers with lint filter on the top.

Also bypass the cycling thermostat if the dryer still doesn't heat with the thermal cut-off and the high-limit thermostat bypassed. Check the heating element visually for obvious broken or damaged coil. An ohmmeter will be of great help in checking the resistance/continuity of the heating element. Replace the heating element if broken or damaged, NEVER attempt to repair it.

The problem is likely in the motor centrifugal switch if the dryer still doesn't heat with good heating element and the three components above bypassed. Indicate the exact model number of the dryer should you need further assistance.


Not finding what you are looking for?

353 views

Ask a Question

Usually answered in minutes!

Top Electronics - Others Experts

Brad Brown

Level 3 Expert

19187 Answers

ADMIN Andrew
ADMIN Andrew

Level 3 Expert

66931 Answers

David Kassin
David Kassin

Level 3 Expert

981 Answers

Are you an Electronics - Other Expert? Answer questions, earn points and help others

Answer questions

Loading...