Precor EFX 546i Elliptical Version 4 - Answered Questions & Fixed issues

Precor Error 44, Un-commanded Lift Motion Probable Cause 1. Intermittent or bad connection in the lift position sensor(potentiometer). 2. Lift position sensor (potentiometer) is bad. 3. Lower PCA is bad. Corrective Action

1. Bad or intermittent connection of the lift position sensor (potentiometer) is the most common cause of the error 44. Inspect all wiring and connections related to the lift position sensor (potentiometer). Repair or replace wiring connections as necessary.
2. Monitor the lift position number displayed while operating the lift in diagnostics mode. If the reading makes large changes or is erratic, the lift position sensor (potentiometer) is likely bad. Replace the lift position sensor (potentiometer) or lift motor if the lift position sensor (potentiometer) is internal to the lift motor.
3. If the lift moves without any command entered either manually or through a program, replace the lower PCA.

Precor Error Code 44

Contact manufacturer/vendor Precord for assistance: https://www.precor.com/en-us/contact-us/customer-service

http://www.fixya.com/support/p1141705-precor_efx_546i_elliptical_version_4 http://www.oneshotfitness.com/elliptical-machines/precor-546i-elliptical

If you have your serial number, you should be able to find the service manual by using the following link. Replacement Parts for Fitness Exercise Equipment at SPORTSMITH

Sorry to say its time to replace the belts You may purchase them directly from Precor @ 1-800-347-4404 or
http://www.gympart.com or http://www.sportsmith.net
Have your serial number

You may have to purchase the belt from a Precor dealer in you area, if you don't have one then call Precor directly @ 1-800-347-4404 and they will help you. Most of these part have not hit the secondary market yet and Precor pretty much call the shots.

Replacement Parts for Fitness Exercise Equipment at SPORTSMITH Warning Notice for Battery Installation of certain Precor Ellipticals This notice provides details about the battery replacement procedure that should be considered by anyone performing this repair. Following is the warning about the battery installation for certain models of the Precor ellipticals.

Precor Elliptical Models Affected:

• EFX C524 with serial#s beginning I7, K7, LH, SW, SX
• EFX C546 with serial#s beginning NF,SZ, IK, IL, IU
• EFX C546I with serial#s beginning X8, XG, Z2
• EFX C556 with serial#s beginning NG, SY

When replacing the battery on your Precor elliptical it is important to make sure that the battery terminals are not allowed to make contact with the metal surface of the battery bracket. **Damage to the battery will occur**. Electrical tape can be wrapped around the battery terminals to prevent them from making contact with the metal surface of the battery bracket. Battery replacement on the EFX C524, EFX C546, EFX C546i and EFX C556 instructs you to remove the (4) screws that fasten the battery bracket to the frame. This allows you to turn the lower PCA and battery assembly away from the frame so you can slide the battery out of the battery bracket. It may be necessary to remove the nut that fastens the front retaining bracket or "L" bracket in order to slide the battery out of the battery bracket. Warning Notice for Battery Installation on Precor EFX Ellipticals

Replacement Parts for Fitness Exercise Equipment at SPORTSMITH This is commonly caused by a bad overlay/keypad. The only solution to resolve this issue is to replace the overlay/keypad. Please use your model and serial number to find the correct replacement at the following link: Precor Equipment Repair Parts Treadmill Belts Ramp Sleeves SPORTSMITH net

Replacement Parts for Fitness Exercise Equipment at SPORTSMITH Warning Notice for Battery Installation of certain Precor Ellipticals This notice provides details about the battery replacement procedure that should be considered by anyone performing this repair. Following is the warning about the battery installation for certain models of the Precor ellipticals.

Precor Elliptical Models Affected:

• EFX C524 with serial#s beginning I7, K7, LH, SW, SX
• EFX C546 with serial#s beginning NF,SZ, IK, IL, IU
• EFX C546I with serial#s beginning X8, XG, Z2
• EFX C556 with serial#s beginning NG, SY

When replacing the battery on your Precor elliptical it is important to make sure that the battery terminals are not allowed to make contact with the metal surface of the battery bracket. **Damage to the battery will occur**. Electrical tape can be wrapped around the battery terminals to prevent them from making contact with the metal surface of the battery bracket. Battery replacement on the EFX C524, EFX C546, EFX C546i and EFX C556 instructs you to remove the (4) screws that fasten the battery bracket to the frame. This allows you to turn the lower PCA and battery assembly away from the frame so you can slide the battery out of the battery bracket. It may be necessary to remove the nut that fastens the front retaining bracket or "L" bracket in order to slide the battery out of the battery bracket. Warning Notice for Battery Installation on Precor EFX Ellipticals

Replacement Parts for Fitness Exercise Equipment at SPORTSMITH Start by checking the voltage output from the battery. I am attaching a link to a video with instructions on how to test a battery. Video about How to Test Battery

Replacement Parts for Fitness Exercise Equipment at SPORTSMITH Warning Notice for Battery Installation of certain Precor Ellipticals This notice provides details about the battery replacement procedure that should be considered by anyone performing this repair. Following is the warning about the battery installation for certain models of the Precor ellipticals.

Precor Elliptical Models Affected:

• EFX C524 with serial#s beginning I7, K7, LH, SW, SX
• EFX C546 with serial#s beginning NF,SZ, IK, IL, IU
• EFX C546I with serial#s beginning X8, XG, Z2
• EFX C556 with serial#s beginning NG, SY

When replacing the battery on your Precor elliptical it is important to make sure that the battery terminals are not allowed to make contact with the metal surface of the battery bracket. **Damage to the battery will occur**. Electrical tape can be wrapped around the battery terminals to prevent them from making contact with the metal surface of the battery bracket. Battery replacement on the EFX C524, EFX C546, EFX C546i and EFX C556 instructs you to remove the (4) screws that fasten the battery bracket to the frame. This allows you to turn the lower PCA and battery assembly away from the frame so you can slide the battery out of the battery bracket. It may be necessary to remove the nut that fastens the front retaining bracket or "L" bracket in order to slide the battery out of the battery bracket. Warning Notice for Battery Installation on Precor EFX Ellipticals

Replacement Parts for Fitness Exercise Equipment at SPORTSMITH You can find the overlay and keypad on our Website, using your model and serial number.

It doesn't always say low battery - check the battery first. If the battery is fine, then check the lower board and the incline motor. Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/russell_1d1c35fa8a5a0be4

You definitely can but you'll have to buy a 12V lead acid battery charger, the best option for a dead battery is just replacing it. With lead batteries there is a chance you'll get it to charge once and it'll just go dead again. Hope this helps! If you need a replacement battery for your machine, we do carry them, I will be attaching a link http://www.sportsmith.net/itemform.aspx?item=P0612258070&ReturnUrl=/productsearch.aspx?dsNav=N%3a11565

I would definitely check the battery first. The battery may not have enough charge to power everything plus the lift motor. Here's a link to the various 546i models: Repair Parts for Precor EFX 546i Ellipticals SPORTSMITH net Drill it down on the left side under "narrow your search" and look for the serial number prefix. This will let you find all the correct parts and information specific to your model and serial number.

Here is the owners manual:

"http://www.payloadz.com/go/sip?id=889337"

Probable Cause 1. A key is permanently depressed on the display. 2. An interface chip (IC) has failed in the upper PCA's keypad. 3. Liquid (cleaning solution or sweat) may be on the surface of a touch sensitive display. Corrective Action

1. Disconnect the keypad cable from the upper PCA. Reset power to the machine. If the Error 05 is eliminated, the keypad is the cause and should be replaced.
2. Disconnect the keypad cable from the upper PCA. Reset power to the machine. If the Error 05 still appears, the upper PCA* is the cause and should be replaced. *Upper PCA's most commonly do not come with software. Remove the software (chip) from the existing upper PCA prior to replacement and install into the new upper PCA.
3. Wipe away all liquid from the touch sensitive display. Reset power to the unit. If the Error 05 is eliminated, the liquid was the cause.

This link will take you to information on the diagnostics mode, beginning on page 8: http://www.sportsmith.net/images/product_support%5Cprecor%5CService%20Manuals%5CCommercial%20EFX%5CService%20Manual,%20C546%20EFX.pdf

Superlube for the incline screw. No other parts should be lubed. Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/russell_1d1c35fa8a5a0be4

DO NOT PLUG THE DATA CABLE IN TO THE CSAFE PORT. It needs to be plugged into the 'lower board' port. Error 30 is a communication problem - check to see that the cable did not get damaged in the move. Hopefully you did not blow out the upper board by plugging it in incorrectly. Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/russell_1d1c35fa8a5a0be4