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Posted on Jul 25, 2011
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Need to remove the magneto from my kx 80. do i need a specific tool ?

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gavin jones

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  • kawasaki Master 1,508 Answers
  • Posted on Jul 26, 2011
gavin jones
kawasaki Master
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Joined: Apr 04, 2010
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You will need a flywheel removal tool(try ebay) to get to the stator windings

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Are the parts interchangeable for the 88-89 kawasaki kx 80 big wheel?

i might have one please text picture of bike to my phone 909 266 3091 or old cover i do have a kx 80 engine in my parts shack
Mr Cee's 200 plus bike & atv Repair.
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My kx125 2002 has a funny rattle when idleing on the magneto side

Take the cover off the magneto side by undoing the 8mm bolt/screw heads around the cover. Hold the magneto firmly and try and move up and down, if you sense any movement that isn't rotary it may be your main bearing that needs replacement, this sounds like a rumble rather than a rattle when the engine's running.
(does it make the same noise when you pull the clutch in?)
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Big end bearing has disintegrated. What is the easiest way to strip the motor & remove crankshaft

If it's a 2-stroke, you'll need a crank puller and a case splitting tool to get this done, the crank is press fit into the magneto side bearing. If it's a 4-stroke, no special tools are required. Always pull the clutch side case off, leaving the transmission and crank in the magneto side. It's way easier to keep the transmission organized this way. Good luck!
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Remove magneto on crank

You will need a special puller. The tool is about $20 to $30 after market or $70 at the dealers parts department. Call around to find one. It will last a lifetime and will work on nearly all bikes, Honda, Yamaha, etc.. You just thread the tool into the magneto threads then turn the puller bolt very tight to put pressure on the end of the crankshaft then smack the puller bolt with a hammer. BINGO, the mag is free. Please rate my answer.
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2001 kx 85 has sever low end hesitation. I can't tune it to save my live. won,t idle properly. when at idle if you crack the throttle it will bog and then rev up

Hello you have a
1. fuel starvation problem clogged carburetor jets.(clean the carb)
2. Intake leak carb joint/intake manifold.( start your motor get it to idle best you can spray wd40 around the carb joint if the rpms change you have a leak replace the carb joint or gasket/o-ring as needed.
3. crankshaft main seal magneto side leaking or worn main bearing.
check end play on the magneto side remove the cover plate firmly grab the end of the shaft with up an down motion if you can feel it move replace the main bearings and seals.
These are problem that will cause your motor to run lean and hesitate.
Hope this helps you with your problem
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How to set the timing?

take magneto cover off find tdc on the magneto and look at the cams it should be after the inlet valve shuts and goes on the firing stroke just put a rod in the cylinder and see if the piston reaches the top off the bore when the magneto is at tdc then its fine buddy any probz im here to answer
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