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I cant put my clutch back together, its a 2000 kx80, i need a clutch manual for 2000 kx80 so i can put it back together. really need pics. thanks cary its a kx80 not 85. they didnt have kx80 listed below
Re: I cant put my clutch back together, its a 2000 kx80,...
G'day. You can acess for free an exploded diagram(parts fisch) for your bike at http://www.mrcycles.com. Go to kawasaki parts-enter year & model & away you go. Hope this was helpfull. regards Andrew Porrelli
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3 quarts should be enough fluid. Did it make the noise before you replaced the clutch. It sounds like a bearing in the trans. It's not the pilot bearing. A pilot bearing would make noise when you step on the clutch and then the noise would go away when you let out the clutch. Can you describe the noise? It sounds like a bearing in the trans or a problem with the throw out bearing.
You're going to need an engine hoist to hold the engine up and use a transmission jack to lower the transmission. This is hard to do, because the engine hoist's legs roll underneath the car, blocking access to dropping the transmission. It is easiest, to me, to just pull the engine and the transmission completely out of the car through the hood of the car as one unit. Separate the two while it's on the ground. Replace the clutch. Put the engine and transmission back together, and replace engine and transmission as one unit.
To pull everything out will take you one full day. Putting everything back usually takes two days. Note: take the radiator out as an un-headache precaution!
Before attempting any work on your car go and get a Chiltons or Haynes manual (from your local auto parts store) for your year/make/model. It will cover several years and models, but has detailed instructions with photos on how to do just about anything you need to do. Secondly, I suggest you get a buddy to help you. The tranny is heavy in your car, and if not done correctly could put you in the hospital should it land on your head. Replacing the actual clutch really isn't that hard in a Mustang. Its getting the transmission out and back in (probably while the car is on jack stands) that can be hard.
If the bike has sat and not been ridden at one time,the clutch plates,or some of them may have fused together.Its a common problem.They need to be taken apart,cleaned and put back together in exactly the same order.OR the clutch needs to be adjusted.Hope this helps
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