2005 kawasaki VN 800 Vulcan Classic Logo

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Posted on Feb 21, 2011
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2005 vulcan 800 will only run with choke on cuts out when you give it gas

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  • Posted on Feb 21, 2011
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Joined: Feb 08, 2011
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The pilot(idle) jet is clogged,need to do a good carb clean/rebuild(carb kit).that should take care of your problem.hope that helps.

  • markbeck7145 Feb 21, 2011

    thanks i will try that

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Tune up 2002 Kawasaki VN 800 Vulcan Classic

It won't run unless the choke out, but after a few attempts, I can get it to run with the choke in. 2 Official Website of CalendarOfficial Website of Calendar The front pipe for the exhaust gets super hot within minutes and the back pipe stays a lot cooler
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I have a 01 vulcan 800 classic. i have to manipulate the choke for the bike to run at high speed, or it will start cutting out. at 40 mpg. it will run fne with the choke 1/4 of the way pulled out.

You have the classic symptom of a dirty carb, has the bike been sitting ? What is happening is you are compensating for more fuel by activating the choke, you can try some "Techron" you get it at your local auto parts store its usually in the fuel injector cleaner area, this can sometimes dislodge and clean the jets, if that doesn't work then I would have the carburetor clean properly.
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Trimmer will only run in choke position

You have a few possibilities. Make sure you have good fresh gas in the tank. You're not getting enough gas, so choking helps get more gas than air, making it run better. Could be the carb diaphram (not very expensive if you replace yourself), when they get old they don't perform like they should. Could be the filter in the gas tank is bad, plugged. Also might be just an easy adjustment on the carb Low, and High speed screws. The choke has three positions, full choke, partial choke, and no choke, which means run position.
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I have a kawasaki 800 vulcan every time i start it it runs for 30 seconds and then starts pouring out gas through the air cleaner do you have any ideas as to whats wrong ?

could be a sticky needle and seat, or float level. First try tapping on the carby bottoms with a screwdriver handle, sometimes this can dislodge a partical of dirt causing the problem. If not, then the carby will have to be removed and taken apart. This is a common problem if your bike has been in storage over winter.
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After starting the 04 vulcan 800 i push in the choke and it dies. Is this a carb/plug problem or something else?

The machine is doing the right thing by dying. The role of the choke is to block the air intake and allow more gas to go into the carb. It is meant for starting a cold engine. If you apply choke to a running engine, it will flood the carb and cylinder and not allow it to ignite. The spark is enough to ignite a mixture os gas and air and not gas alone. Hence the engine dies. So give choke only when starting under cold/freezing conditions.
There is nothing wrong with your bike.
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Bike won't stay running

Have the carburators cleaned. this is the first step to ensure there isnt any dirt in the carb.
2nd. Jets should be standar.
3rd. The Fuel/Air screw or knob should be properly set. This is usually 2.5 turns outward from full close. Check for the manual for the proper opening.
4th. Idle knob maybe set too low.
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