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Hi i hawe a problem with kawasaki zx6r 636 2004 .The problem is with gearbox i 3rd gear,when i up shift gears its perfect but when i put down the trotle in 3rd its become noisy something like wants to slip out the 3rd gear please help me thanks
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Dude shift forks...no you dont have to spilt ****** can go threw oil pan just difficult since you are working under the bike....haynes manual will explain it all,,,im having same problem mine wont shift down and no cant get neutral...so gotta find a good place on the web to buy chaep good parts!
The bike has a bent shift fork. The engine must come out then gets flipped upside down to remove the bottom half of the crankcase. This allows access to the gears and shift forks. The repair is not recommended for the home mechanic. Please rate my answer. Thanks.
This button only makes the gearbox change from 3rd to 4th or 4th to 3rd, will not down shift in any other gear, make sure it is in 4th gear, usually above 60km, than press o/d off it should go into 3rd gear, if it does not than see a automatic specialist, it is usually a sensor, if you go to Toyota they will charge you a fair bit.
it sounds like you need to richen up your system. are you sure you have the clip in the right position. 4th from top or 4th from bottom? if it's in the correct position, try adjusting you mixture screw to allow for either more fuel or less air.
The gearbox does not need to be relpaced. The bike has a bent shift fork. The engine comes out then gets a complete tear down to get to the bad fork. This will probably cost $1200 or so. Call a dealer and get an estimate. Please rate my answer. Thanks.
If you have the selector in "2", it will not make the final 2 shifts. "2" is nice for descending very steepo hills slowly, and also is nice to use coming down hills when it is icy/snowy, the engine will slow down in "2", and you will not have to depress the brake pedal.
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