2003 Suzuki VL 800 Volusia Logo
Posted on Aug 10, 2010
Answered by a Fixya Expert

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Rear wheel removal - 2003 Suzuki VL 800 Volusia

  • Colin Gilpin Aug 10, 2010

    what is your problem ?????????

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1 Answer

D. Fueliner

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  • Expert 121 Answers
  • Posted on Aug 16, 2010
D. Fueliner
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Joined: Jul 20, 2010
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In order to remove the rear wheel assembly, you are going to need a motorcycle lifting jack stand or similar device.

1. Stand the bike on the side stand

On the left side of the rear wheel:

2. Remove the 2 froward facing bolts.
3. Remove the allen head bolt with the wide head.

On the right side of the rear wheel:

4. Remove the brake adjuster nut on the end of the actuating lever.
5. Remove the Toque link nut at the bottom of the wheel assembly.
6. Remove the axle nut (castle nut and cotter pin).

7. Place the motorcycle jack under the swing arm or chassis tubes to stabilize the rear end.
8. Remove the axle.
9. Remove the axle from the splined drive gear and place the wheel assembly on the ground.
10. Pull the wheel assembly rearward.

Reverse the process to replace the wheel.

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How to remove 2008 rear wheel fatboy

To remove a 2008 Softail rear wheel FIRST block motorcycle underneath the frame so that theweight of the motorcycle is off of the rear wheel, remove saddlebags if equipped, remove the belt guard and the debris deflector from the rear fork, inspect the wheel bearing end play and service the bearings if and as necessary, label the wheel spacers for left or right locationand orientation i.e. fork side or wheel side, remove the rear brake caliper from the caliper mount and support it using an elastic cord or such,For the FXCW/C modelsthe nut retainer will remain in the axle nut and does not need to be removed and if it is removed it must be replaced. For all but FXCW/C remove e-clip, remove the rear axle nut, and for FXCW/C remove the rear axle nut, loosen both axle adjuster screws an equal number of turns to remove tension from drive belt, with a suitable drift or other tool tap the axle towards the right side and remove it, remove the spacers and the caliper mounting bracket, move the wheel forward and slip the belt off of the sprocket, raise the motorcycle to allow enough clearance for removal of the rear wheel and pull the wheel with the belt sprocket from the rear fork.

To install a 2008 Softail rear wheel FIRST apply a light coat of wheel bearing grease to the axle, to the bearing bores and to the bore of the inner sleeve, roll the wheel into place in the rear fork and slide the drive belt over the drive sprocket, position the left bearing spacer between the wheel and the fork, from the right side carefully insert the axle (with its washer for FXCW/C models) through the right rear fork, the short spacer, the rear caliper mounting bracket, the long spacer and into the bearing bore, continue sliding the axle through the wheel hub sleeve, the left side spacer and the left rear of the fork, install the washer, the axle nut, and the retainer, verify correct axle alignment and the check belt deflection, check the wheel bearing end play after tightening the axle nut to the specified torque because excessive end play can adversely affect stability and handling and insufficient end play can cause bearing seizure, tighten the axle nut to 95-105 ft-lbs (128.8-142.5 Nm), install the belt guard and the debris deflector, install the brake caliper and pads, install the saddlebags, if equipped, pump the brake pedal to move the pistons out until they contact both brake pads, verify the piston location against pads, verify the position of the brake pads against the brake disc, rotate the wheel to check for any interference(s) or misalignment(s) and test the brakes for proper operation.
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Procedure for replacing rear whl brgs on a 2003 escape awd

4-Wheel Drive
  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Remove or disconnect the following:
    • Negative battery cable
    • Rear wheel
    • Rear brake shoes
    • Rear halfshaft nut and loosen the halfshaft from the hub
    • Wheel hub and place it in a vise
    • Inner wheel bearing race from the hub
    • Antilock Brake System (ABS) sensor bracket and move the sensor aside, if equipped
    • Parking brake cable from the steering knuckle
    • Brake line from the wheel cylinder and support the knuckle
    • Lower shock absorber nut
    • Lower ball joint by holding the ball joint stud
    • Upper ball joint
    • Coil spring while noting the location of the insulator
    • Steering knuckle cam
    • Steering knuckle
    • Snapring and press out the outer wheel bearing race from the knuckle
      06017-esca-g92.gif

      Rear hub and bearing
      Click to Enlarge

To install:

  1. Install or connect the following:
    • New wheel bearing into the steering knuckle
    • Snapring to the knuckle
    • Wheel hub
    • Steering knuckle cam and hand tighten the bolt
    • Coil spring
    • Shock absorber lower nut. Torque the nut to 85 ft. lbs. (115 Nm) for 2002-04 models; 129 ft. lbs. (175 Nm).
    • Upper ball joint. Torque the nut to 76 ft. lbs. (103 Nm).
    • Lower ball joint. Torque the nut to 76 ft. lbs. (103 Nm). Align the steering knuckle cam and torque the bolt to 85 ft. lbs. (115 Nm).
    • Brake line to the wheel cylinder. Torque the brake line bracket bolt to 15 ft. lbs. (20 Nm) and the brake line fastener to 11 ft. lbs. (15 Nm).
    • Parking brake cable to the backing plate. Torque the bolt to 16 ft. lbs. (22 Nm).
    • ABS sensor bracket. Torque the bolt to 80 inch lbs. (9 Nm), if equipped
    • Halfshaft nut. Torque the nut to 214 ft. lbs. (290 Nm).
    • Brake shoes
    • Rear wheel
    • Negative battery cable
  2. Fill and bleed the brake system.
  3. Check and adjust the wheel alignment as needed.

2-Wheel Drive
  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Remove or disconnect the following:
    • Negative battery cable
    • Rear wheel
    • Rear brake drum
    • Wheel hub nut
    • Wheel hub
    • Inner wheel bearing race from the hub
    • Snapring
    • Wheel bearing outer race from the knuckle
      06017-esca-g92.gif

      Rear hub and bearing
      Click to Enlarge 06017-esca-g93.gif

      Rear hub removal
      06017-esca-g94.gif

      Inner wheel bearing removal-rear hub/bearing
      06017-esca-g95.gif

      Rear wheel bearing removal-2wd
      06017-esca-g96.gif

      Rear wheel bearing removal-4wd

To install:
Install or connect the following:

  • Wheel bearing in to the knuckle
  • Snapring
  • Wheel hub into the wheel bearing
  • Wheel hub nut. Torque the nut to 214 ft. lbs. (290 Nm).
  • Brake drum
  • Rear wheel
  • Negative battery cable
    06017-esca-g97.gif

    Rear wheel bearing installation
    06017-esca-g98.gif
    hope this helps if so send testimonial comment or even any other questions you have

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1answer

Removal of rear wheel on Suzuki VL800 to repair puncture

In order to remove the rear wheel assembly, you are going to need a motorcycle lifting jack stand or similar device.

1. Stand the bike on the side stand

On the left side of the rear wheel:

2. Remove the 2 froward facing bolts.
3. Remove the allen head bolt with the wide head.

On the right side of the rear wheel:

4. Remove the brake adjuster nut on the end of the actuating lever.
5. Remove the Toque link nut at the bottom of the wheel assembly.
6. Remove the axle nut (castle nut and cotter pin).

7. Place the motorcycle jack under the swing arm or chassis tubes to stabilize the rear end.
8. Remove the axle.
9. Remove the axle from the splined drive gear and place the wheel assembly on the ground.
10. Pull the wheel assembly rearward.

Reverse the process to replace the wheel.
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Removal of rear wheel to repair puncture

In order to remove the rear wheel assembly, you are going to need a motorcycle lifting jack stand or similar device.

1. Stand the bike on the side stand

On the left side of the rear wheel:

2. Remove the 2 froward facing bolts.
3. Remove the allen head bolt with the wide head.

On the right side of the rear wheel:

4. Remove the brake adjuster nut on the end of the actuating lever.
5. Remove the Toque link nut at the bottom of the wheel assembly.
6. Remove the axle nut (castle nut and cotter pin).

7. Place the motorcycle jack under the swing arm or chassis tubes to stabilize the rear end.
8. Remove the axle.
9. Remove the axle from the splined drive gear and place the wheel assembly on the ground.
10. Pull the wheel assembly rearward.

Reverse the process to replace the wheel.
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What is the proper procedure to remove the rear wheel from the 2002 Intruder 800 without damage to the driveline?

In order to remove the rear wheel assembly, you are going to need a motorcycle lifting jack stand or similar device.

1. Stand the bike on the side stand

On the left side of the rear wheel:

2. Remove the two forward facing bolts.
3. Remove the allen head bolt with the wide head.

On the right side of the rear wheel:

4. Remove the brake adjuster nut on the end of the actuating lever.
5. Remove the Toque link nut at the bottom of the wheel assembly.
6. Remove the axle nut (castle nut and cotter pin).

7. Place the motorcycle jack under the swing arm or chassis tubes to stabilize the rear end. Lift the motorcycle until the rear tire is just off the ground.
8. Remove the axle.
9. Remove the wheel from the splined drive gear and place the wheel assembly on the ground.
10. Pull the wheel assembly rearward.


Reverse the process to replace the wheel.
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How to removal the shaft from the rear end to

Hello,

In order to remove the rear wheel, it is not necessary to remove the drive shaft. The first step is to get your rear wheel off the ground. The easiest way to do this is to put your bike on its center stand. However, not all bikes have center stands. If your bike does not have a center stand, you may want to buy a motorcycle lift (available from Pep-boys, or Harbor Freight). Once the rear wheel is off the ground, you can disconnect the brake linkage, and then remove the rear axle.

At this point there is nothing holding your rear wheel to the bike except for some meshing gears. Now you must lift and maneuver the rear wheel back and forth a little and eventually the final drive will work free. You will be able to slide the wheel toward the right side of the bike and then lower it to the ground.

In theory removing the rear wheel is that simple. In practice, the gears in the final drive can sometimes hold on quite tightly. This is particularly true if the rear wheel has not been removed for a long time or if your final drive is very worn. Usually being patient and persistent will pay off and you will be able to remove the rear wheel.

Sometimes it may prove easier to remove the entire wheel / final drive / drive shaft assembly first, and then separate them. In this case, the order of operations is different. Once you have the rear wheel off the ground, you can disconnect the rear brake linkage just as before. Next you can remove the four bolts that hold the drive shaft housing to the back of your crank case. Finally you can remove the rear axle and slide the wheel backwards the unmesh the drive shaft.

Regardless of which way you remove the rear wheel, it will be easier to put it back together by first attaching the drive shaft and final drive to the crank case, and then reinstall the wheel as described in the first method above.

Good Luck,
-Josh
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How to replace rear wheel bearings

don't have topaz. maybe escort will help guide you.

Section 04-02: Suspension and Wheel Hubs, Rear 1996 Escort, Tracer Workshop Manual
REMOVAL AND INSTALLATION Wheel Bearing and Hub Assembly NOTE: Wheel bearings are not serviceable and should therefore be replaced as an assembly with the wheel hub (1104).

Removal
  1. Raise and support the vehicle.
  1. Remove the wheel and tire assembly.
  1. Remove the hub grease cap (1131) from the wheel hub.
  1. If equipped with disc brakes, remove the rear disc brake caliper (2552) and rear disc brake rotor (2C026). Refer to Section 06-04 for the removal procedure.
  1. If equipped with drum brakes, remove the two brake drum screws and the brake drum (1126).
  1. Unstake the rear axle wheel hub retainer (4B477) securing the wheel hub to the rear wheel spindle (4A013). Remove and discard the rear axle wheel hub retainer.
  2. Remove the wheel hub from the rear wheel spindle.
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How to install wheel bearing hub assemble (front)1998 on a ford escort

front or rear?

Assuming rear, on the brake drum:

Hub Removal
  1. If equipped, remove the brake drum (1126) ; refer to Section 206-02 . If equipped, remove the rear disc brake rotor (2C026) ; refer to Section 206-04 .
  1. Remove the wheel hub.
    1. Unstake the rear axle wheel hub retainer.
    1. Remove the rear axle wheel hub retainer and discard.
    1. Remove the wheel hub (1104).
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How to change a rear wheel bearing on a 1994 toyota camry

The rear wheel bearing on a toyota camry is replaced by replacing the wheel bearing and hub as a unit. this is a design change as compare to older models with two piece wheel bearings. Scotch drive wheels. Remove rear wheel. Remove rear brake drum. (note: if emergency brakes are applied you will not be able to remove brake drum) Remove dust cap and hub retaining nut. Hub should slide off as unit. Replace hub with new unit. Installation is reverse of removal.
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Replace left rear axle seal 1999 ford explorer

Axle Shaft Removal
  1. Raise and support the vehicle. For additional information, refer to Section 100-02 .
  1. Remove the wheel and tire assembly. For additional information, refer to Section 204-04 .
  1. Remove the differential housing cover (4033).
    1. Loosen the bolts and drain the lubricant from the rear axle housing (4010).
    1. Remove the bolts.
    1. Remove the differential housing cover.
Remove the rear brake disc (2C026). For additional information, refer to Section 206-04 .
  1. sxn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Turning the differential case (4204) or an axle shaft (4234) with the differential pinion shaft (4211) removed will cause the differential pinion gears (4215) to fall out of the assembly and damage the components.
    Remove the differential pinion shaft.
    1. Remove the differential pinion shaft lock bolt.
    1. Remove the differential pinion shaft.
  2. sxn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not damage the rubber O-ring in the U-washer groove.
  3. Remove the U-washer (4N237).
  4. Push the axle shaft inboard.
  5. Remove the U-washer.
Reinstall the differential pinion shaft.
  1. Install the differential pinion shaft.
  2. Install the differential pinion shaft lock bolt finger-tight.
  3. sxn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not damage the wheel bearing oil seal (1177).
    Remove the axle shaft.
-----------------------------------------------------------------------------------------------------------------
Seal Removal
  1. Remove the axle shaft (4334). For additional information, refer to Axle Shaft in this section.
  1. sxn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Never remove the wheel bearing oil seal (1177) by itself. Always remove the rear wheel bearing (1225) and the inner wheel bearing oil seal at the same time.
    NOTE: If the wheel bearing oil seal is leaking, the axle housing vent may be plugged with foreign material.
    Using the special tools, remove the rear wheel bearing and wheel bearing oil seal together.
6c7eb46.gif Installation
  1. Lubricate the new rear wheel bearing.
    • For 4.0L SOHC and 4.0L EI with limited slip rear axles and 5.0L vehicles, use SAE 75W-140 High Performance Rear Axle Lubricant F1TZ-19580-B or equivalent meeting Ford specification WSL-M2C192-A.
    • For 4.0L SOHC and 4.0L EI with conventional rear axles, use SAE 80W-90 Premium Rear Axle Lubricant XY-80W90-QL or equivalent meeting Ford specification WSP-M2C197-A.
  1. Using the special tools, install the rear wheel bearing.

ece7d89.gif
  1. Lubricate the lip of the new wheel bearing oil seal.
    • Use Premium Long-Life Grease XG-1-C or equivalent meeting Ford specification ESA-M1C75-B.
  1. Using the special tools, install the wheel bearing oil seal.
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  1. Install the axle shaft. For additional information, refer to Axle Shaft in this section.
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