Question about 2006 kawasaki KX 250 F
How do I adjust my clutch on my kx250f when I pull the clutch lever my bike stalls because it seems like the clutch is not engaging @
Hi, Jasonstein the ignition circuit cut-off system comprising of the side stand switch, clutch switch and neutral switch has the following functions:
a. It prevents starting when the transmission is in gear and the side stand is up, but the clutch lever is not pulled.
b. It prevents starting when the transmission is in gear and the clutch lever is pulled, but the side stand is still down.
c. It cuts the running engine when the transmission is in gear and the side stand is moved down.
Periodically check the operation of the ignition circuit cut-off system according to the following tests.
With the engine turned off:
1. Move the side stand down.
2. Make sure that the engine stop switch is set to "RUN"
3. Turn the key to "ON".
4. Shift the transmission into the neutral position.
5. Push the start switch if the engine does not start the neutral switch may be faulty.
With the engine still running:
6. Move the side stand up.
7. Keep the clutch lever pulled.
8. Shift the transmission into gear.
9. Move the side stand down if the engine does not stall you may have a faulty side stand switch.
After the engine has stalled:
10. Move the side stand up.
11. Keep the clutch lever pulled.
12. Push the start switch if the engine does not start you may have a faulty clutch switch.
This check is most reliable if performed with a warmed-up engine.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
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2006 Kawasaki KX250F Owner Manual
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Posted on Mar 05, 2018
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Posted on Jan 02, 2017
SOURCE: Wire clutch adjustment
You should adjust the cable at the handlebars until it has loads of play and hardly moves the cable when you use the lever, then adjust the same cable at the gearbox end until it comes back into acceptable range with correct amount of play, then tighten locknut.
This is just taking up normal wear in the clutch. Note as guzzi clutches wear you get a clanking vibration noise from them at idle, its normal.
Posted on Jan 13, 2009
First, get a new clutch cable. Tape the new cable to the old one and unhook the old one. Now you have a new cable and a reserve cable ready for use if needed during a race.
Second, change gearbox oil and install a new oil filter if your bike has one. All the dirt and grit in the oil is binding the clutch. Ride the bike for a couple of hours using the clutch often. Now drain the oil again and put in fresh oil. This will flush out the dirt and grit. Use 10w40 motor oil. Stick with the major brands; Pennzoil, Quaker State, Mobil or Shell.
Posted on May 03, 2009
The clutch's plates must be stuck.Disassemble them and renew if necessary.The clutch lever should have 3mm freeplay and the spring's bolts should be tighten at 14Nm.
Posted on Jun 09, 2009
SOURCE: clutch snatching Madass 125cc
Could be burnt, or scorched clutch discs. DId you check the oil lately? I believe the Madasses have a wet clutch, right? Hope you didn't burn up the whole clutch basket. But you may have. Check the oil now!!!
Posted on Mar 20, 2009
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