1985 Yamaha XJ 700 X Maxim Logo
Posted on Mar 27, 2010

How to removal the shaft from the rear end to

How to removal the shaft from the rear end to removal the real wheel will not out

1 Answer

A

Anonymous

Hello,

In order to remove the rear wheel, it is not necessary to remove the drive shaft. The first step is to get your rear wheel off the ground. The easiest way to do this is to put your bike on its center stand. However, not all bikes have center stands. If your bike does not have a center stand, you may want to buy a motorcycle lift (available from Pep-boys, or Harbor Freight). Once the rear wheel is off the ground, you can disconnect the brake linkage, and then remove the rear axle.

At this point there is nothing holding your rear wheel to the bike except for some meshing gears. Now you must lift and maneuver the rear wheel back and forth a little and eventually the final drive will work free. You will be able to slide the wheel toward the right side of the bike and then lower it to the ground.

In theory removing the rear wheel is that simple. In practice, the gears in the final drive can sometimes hold on quite tightly. This is particularly true if the rear wheel has not been removed for a long time or if your final drive is very worn. Usually being patient and persistent will pay off and you will be able to remove the rear wheel.

Sometimes it may prove easier to remove the entire wheel / final drive / drive shaft assembly first, and then separate them. In this case, the order of operations is different. Once you have the rear wheel off the ground, you can disconnect the rear brake linkage just as before. Next you can remove the four bolts that hold the drive shaft housing to the back of your crank case. Finally you can remove the rear axle and slide the wheel backwards the unmesh the drive shaft.

Regardless of which way you remove the rear wheel, it will be easier to put it back together by first attaching the drive shaft and final drive to the crank case, and then reinstall the wheel as described in the first method above.

Good Luck,
-Josh

  • Anonymous Jun 01, 2016

    I could be wrong, Josh, but I think he means the axle shaft.

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2009 trailblazer rear drivers side axle won't come out. c clip is out

Special Tools
  • Slide Hammer
  • Axle Remover
Removal Procedure


  1. Raise the vehicle. Refer to Lifting and Jacking the Vehicle.
  2. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.
  3. Remove the brake caliper. Refer to Rear Brake Caliper Replacement.
  4. Remove the rear wheel speed sensor. Refer to Rear Wheel Speed Sensor Replacement.
  5. Remove the rear axle housing cover and the gasket. Refer to Rear Axle Housing Cover and Gasket Replacement.
  6. Remove the pinion shaft locking bolt.

  7. On axles without a locking differential, remove the pinion shaft.

  8. On axles with a locking differential, remove the shaft part way. Rotate the case until the pinion shaft touches the housing.

  9. On axles with a locking differential, use a screwdriver, or a similar tool, in order to enter the differential case and rotate the C-lock?(1) until the C-lock aligns with the thrust block?(2).
  10. Push the flange of the axle shaft?(1) toward the differential.

  11. Remove the C-lock from the button end of the axle shaft.

  12. Note: When removing the axle shaft, do not rotate the shaft. Rotating the shaft will misalign the gears. Misaligning the gears will make the installing of the axle shaft difficult.
  13. Remove the axle shaft from the housing.
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How do you replace the rack and opinion on a 92 cutlass ceira

Here you are - power rack & pinion.

Except 2.2L and 1993-96 3.1L Engines
See Figure 1
  1. Raise the intermediate shaft seal and remove intermediate shaft-to-stub shaft pinch bolt.
  2. Remove the air cleaner and disconnect the pressure hoses from the steering gear.
  3. Raise and support the vehicle on jackstands, then remove both front wheel and tire assemblies.
  4. Remove the cotter pins and nuts from both tie rod ends. Using tool J-6627 or BT-7101, press the tie rod ends from the steering knuckle.
  5. If equipped with an Air Management pipe, remove the bracket bolt from the crossmember.
  6. Remove the 2 rear cradle mounting bolts and lower the rear of the cradle about 4-5 in. (102-127mm).

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If the rear of the cradle is lowered too far, the engine components nearest the cowl may be damaged.
  1. If equipped, remove the rack and pinion heat shield.



Fig. Fig. 1: Power rack and pinion assembly
  1. Remove the rack and pinion mounting bolts, then the gear assembly through the left wheel opening.
To install:
  1. Install the gear assembly through the left wheel opening and install the mounting bolts.
  2. Install the heat shield.
  3. Raise the rear of the cradle and install the mounting bolts.
  4. Install the bracket bolt to the crossmember under the air management pipe.
  5. Install the tie rod ends to the steering knuckles, install the retaining nuts and insert new cotter pins.
  6. Install the front wheels and lower the vehicle.
  7. Install the high pressure hoses to the steering gear and install the air cleaner.
  8. Install the intermediate shaft seal and the intermediate shaft-to-stub shaft pinch bolt.
2.2L Engine
  1. Disconnect the negative battery cable.
  2. Install an engine support fixture J-28467-A, or the equivalent.
  3. Raise and safely support the vehicle.
  4. Remove the tire and wheel assembly.
  5. Remove the intermediate shaft lower pinch bolt.
  6. Disconnect the intermediate shaft from stub shaft.

CAUTION
Failure to disconnect the intermediate shaft from the rack and pinion stub shaft can result in damage to the steering gear and/or intermediate shaft. This damage can cause loss of steering control which could result in personal injury.
  1. Remove the exhaust pipe hanger bracket near rear of frame including the brake line retainer and rubber exhaust pipe hangers.
  2. Remove the engine and transaxle mount nuts at the subframe.
  3. Support the rear of the subframe with jack stands.
  4. Remove the rear subframe bolts and discard.
  5. Lower the subframe for access to rack and pinion.
Do not lower the rear of the cradle too far, as damage to engine components nearest the cowl may result.
  1. Remove the cotter pins and castle nuts from the outer tie rod ends and separate the tie rod ends from the steering knuckles using a suitable puller.
  2. Disconnect the power steering lines from the steering gear.
  3. Remove the rack and pinion mounting bolts and nuts.
  4. Remove the rack and pinion through left wheel opening.
To Install:
  1. Install the rack and pinion through left wheel opening.
  2. Install the rack and pinion mounting bolts and nuts and tighten to 66 ft. lbs. (90 Nm).
  3. Connect the power steering lines to the rack using new O-rings and tighten the fittings to 13 ft. lbs. (17 Nm) on the return line and 21 ft. lbs. (28 Nm) on the pressure line.
  4. Install the power steering line clip to steering gear.
  5. Connect the tie rod ends to the steering knuckles. Tighten the castle nuts to 31 ft. lbs. (42 Nm). Install new cotter pins.
  6. Raise the subframe into position and install new frame mounting bolts. Tighten the bolts to 103 ft. lbs. (140 Nm).
  7. Remove the jack.
  8. Install the engine mount and transaxle mount nuts and tighten to 39 ft. lbs. (53 Nm).
  9. Install the exhaust pipe hanger bracket near the rear of frame including brake line retainer and rubber exhaust pipe hanger.
  10. Connect the intermediate shaft to the stub shaft and tighten the pinch bolt to 29 ft. lbs. (40 Nm).
  11. Install the tire and wheel assembly.
  12. Lower the vehicle.
  13. Remove the support fixture.
  14. Connect the negative battery cable.
  15. Refill the power steering reservoir and bleed the system.
  16. Check the front end alignment and adjust as necessary.
3.1L Engine (VIN M)
  1. Disconnect the negative battery cable.
  2. Remove engine torque strut from engine.
  3. Install an engine support fixture J-28467-A, or the equivalent.
  4. Raise and safely support the vehicle.
  5. Remove the tire and wheel assembly.
  6. Remove the cotter pins and castle nuts from the outer tie rod ends and separate the tie rod ends from the steering knuckles using a suitable puller.
  7. Remove the center engine and rear transaxle mounts from the frame.
  8. Remove the intermediate shaft lower pinch bolt.
  9. Disconnect the intermediate shaft from stub shaft.

CAUTION
Failure to disconnect the intermediate shaft from the rack and pinion stub shaft can result in damage to the steering gear and/or intermediate shaft. This damage can cause loss of steering control which could result in personal injury.
  1. Remove the brace bolts and brace, including brake line brace.
  2. Support the rear of the subframe with jack stands.
  3. Remove the rear subframe bolts and discard.
  4. Lower the subframe for access to rack and pinion.
  5. Remove the steering gear heat shield.
  6. Remove the clip holding lines at rack assembly.
  7. Disconnect the power steering lines and O-rings.
  8. Remove the rack and pinion mounting bolts and nuts.
  9. Remove the rack and pinion unit through the left wheel well.
To Install:
  1. Install the rack and pinion through left wheel opening.
  2. Install the rack and pinion mounting bolts and nuts and tighten the mounting bolts to 66 ft. lbs. (90 Nm).
  3. Connect the power steering lines to the rack using new O-rings and tighten the fittings to 13 ft. lbs. (17 Nm) on the return line and 21 ft. lbs. (28 Nm). on the pressure line.
  4. Install the power steering line clip to steering gear.
  5. Install the steering gear heat shield.
  6. Raise the subframe into position and install new frame mounting bolts. Tighten the bolts to 103 ft. lbs. (140 Nm).
  7. Remove the jack.
  8. Install the engine mount and transaxle mount nuts and tighten to 39 ft. lbs. (53 Nm).
  9. Install the brace and bolts including brake line brace.
  10. Connect the intermediate shaft to the stub shaft and tighten the pinch bolt to 29 ft. lbs. (40 Nm).
  11. Connect the tie rod ends to the steering knuckles. Tighten the castle nuts to 31 ft. lbs. (42 Nm). Install new cotter pins.
  12. Install the tire and wheel assembly.
  13. Lower the vehicle.
  14. Remove the support fixture.
  15. Connect the negative battery cable.
  16. Refill the power steering reservoir and bleed the system.
  17. Check the front end alignment and adjust as necessary.

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You aren't saying what engine is in it, or whether it is manual or power steering. Here is the R/R procedure for power steering rack for all engine sizes.

Except 2.2L and 1993-96 3.1L Engines
See Figure 1
  1. Raise the intermediate shaft seal and remove intermediate shaft-to-stub shaft pinch bolt.
  2. Remove the air cleaner and disconnect the pressure hoses from the steering gear.
  3. Raise and support the vehicle on jackstands, then remove both front wheel and tire assemblies.
  4. Remove the cotter pins and nuts from both tie rod ends. Using tool J-6627 or BT-7101, press the tie rod ends from the steering knuckle.
  5. If equipped with an Air Management pipe, remove the bracket bolt from the crossmember.
  6. Remove the 2 rear cradle mounting bolts and lower the rear of the cradle about 4-5 in. (102-127mm).

WARNING
If the rear of the cradle is lowered too far, the engine components nearest the cowl may be damaged.
  1. If equipped, remove the rack and pinion heat shield.



Fig. Fig. 1: Power rack and pinion assembly
  1. Remove the rack and pinion mounting bolts, then the gear assembly through the left wheel opening.
To install:
  1. Install the gear assembly through the left wheel opening and install the mounting bolts.
  2. Install the heat shield.
  3. Raise the rear of the cradle and install the mounting bolts.
  4. Install the bracket bolt to the crossmember under the air management pipe.
  5. Install the tie rod ends to the steering knuckles, install the retaining nuts and insert new cotter pins.
  6. Install the front wheels and lower the vehicle.
  7. Install the high pressure hoses to the steering gear and install the air cleaner.
  8. Install the intermediate shaft seal and the intermediate shaft-to-stub shaft pinch bolt.
2.2L Engine
  1. Disconnect the negative battery cable.
  2. Install an engine support fixture J-28467-A, or the equivalent.
  3. Raise and safely support the vehicle.
  4. Remove the tire and wheel assembly.
  5. Remove the intermediate shaft lower pinch bolt.
  6. Disconnect the intermediate shaft from stub shaft.

CAUTION
Failure to disconnect the intermediate shaft from the rack and pinion stub shaft can result in damage to the steering gear and/or intermediate shaft. This damage can cause loss of steering control which could result in personal injury.
  1. Remove the exhaust pipe hanger bracket near rear of frame including the brake line retainer and rubber exhaust pipe hangers.
  2. Remove the engine and transaxle mount nuts at the subframe.
  3. Support the rear of the subframe with jack stands.
  4. Remove the rear subframe bolts and discard.
  5. Lower the subframe for access to rack and pinion.
Do not lower the rear of the cradle too far, as damage to engine components nearest the cowl may result.
  1. Remove the cotter pins and castle nuts from the outer tie rod ends and separate the tie rod ends from the steering knuckles using a suitable puller.
  2. Disconnect the power steering lines from the steering gear.
  3. Remove the rack and pinion mounting bolts and nuts.
  4. Remove the rack and pinion through left wheel opening.
To Install:
  1. Install the rack and pinion through left wheel opening.
  2. Install the rack and pinion mounting bolts and nuts and tighten to 66 ft. lbs. (90 Nm).
  3. Connect the power steering lines to the rack using new O-rings and tighten the fittings to 13 ft. lbs. (17 Nm) on the return line and 21 ft. lbs. (28 Nm) on the pressure line.
  4. Install the power steering line clip to steering gear.
  5. Connect the tie rod ends to the steering knuckles. Tighten the castle nuts to 31 ft. lbs. (42 Nm). Install new cotter pins.
  6. Raise the subframe into position and install new frame mounting bolts. Tighten the bolts to 103 ft. lbs. (140 Nm).
  7. Remove the jack.
  8. Install the engine mount and transaxle mount nuts and tighten to 39 ft. lbs. (53 Nm).
  9. Install the exhaust pipe hanger bracket near the rear of frame including brake line retainer and rubber exhaust pipe hanger.
  10. Connect the intermediate shaft to the stub shaft and tighten the pinch bolt to 29 ft. lbs. (40 Nm).
  11. Install the tire and wheel assembly.
  12. Lower the vehicle.
  13. Remove the support fixture.
  14. Connect the negative battery cable.
  15. Refill the power steering reservoir and bleed the system.
  16. Check the front end alignment and adjust as necessary.
3.1L Engine (VIN M)
  1. Disconnect the negative battery cable.
  2. Remove engine torque strut from engine.
  3. Install an engine support fixture J-28467-A, or the equivalent.
  4. Raise and safely support the vehicle.
  5. Remove the tire and wheel assembly.
  6. Remove the cotter pins and castle nuts from the outer tie rod ends and separate the tie rod ends from the steering knuckles using a suitable puller.
  7. Remove the center engine and rear transaxle mounts from the frame.
  8. Remove the intermediate shaft lower pinch bolt.
  9. Disconnect the intermediate shaft from stub shaft.

CAUTION
Failure to disconnect the intermediate shaft from the rack and pinion stub shaft can result in damage to the steering gear and/or intermediate shaft. This damage can cause loss of steering control which could result in personal injury.
  1. Remove the brace bolts and brace, including brake line brace.
  2. Support the rear of the subframe with jack stands.
  3. Remove the rear subframe bolts and discard.
  4. Lower the subframe for access to rack and pinion.
  5. Remove the steering gear heat shield.
  6. Remove the clip holding lines at rack assembly.
  7. Disconnect the power steering lines and O-rings.
  8. Remove the rack and pinion mounting bolts and nuts.
  9. Remove the rack and pinion unit through the left wheel well.
To Install:
  1. Install the rack and pinion through left wheel opening.
  2. Install the rack and pinion mounting bolts and nuts and tighten the mounting bolts to 66 ft. lbs. (90 Nm).
  3. Connect the power steering lines to the rack using new O-rings and tighten the fittings to 13 ft. lbs. (17 Nm) on the return line and 21 ft. lbs. (28 Nm). on the pressure line.
  4. Install the power steering line clip to steering gear.
  5. Install the steering gear heat shield.
  6. Raise the subframe into position and install new frame mounting bolts. Tighten the bolts to 103 ft. lbs. (140 Nm).
  7. Remove the jack.
  8. Install the engine mount and transaxle mount nuts and tighten to 39 ft. lbs. (53 Nm).
  9. Install the brace and bolts including brake line brace.
  10. Connect the intermediate shaft to the stub shaft and tighten the pinch bolt to 29 ft. lbs. (40 Nm).
  11. Connect the tie rod ends to the steering knuckles. Tighten the castle nuts to 31 ft. lbs. (42 Nm). Install new cotter pins.
  12. Install the tire and wheel assembly.
  13. Lower the vehicle.
  14. Remove the support fixture.
  15. Connect the negative battery cable.
  16. Refill the power steering reservoir and bleed the system.
  17. Check the front end alignment and adjust as necessary.

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SECTION 205-02: Rear Drive Axle/Differential - Ford 8.8-Inch Ring Gear 1998 Explorer/Mountaineer Workshop Manual
IN-VEHICLE REPAIR Rear Wheel Bearing and Axle Shaft Oil Seal -4.0L SOHC and 4.0L EI, Conventional
Special Tool(s) swn~us~en~file=st1514a.gif~gen~ref.gif Axle Seal Replacer
T83T-1175-A swn~us~en~file=st1283a.gif~gen~ref.gif Axle Wheel Bearing Puller
T83T-1225-A swn~us~en~file=st1322a.gif~gen~ref.gif Axle Wheel Bearing Replacer
T83T-1225-B swn~us~en~file=st1326a.gif~gen~ref.gif Driver Handle
T80T-4000-W swn~us~en~file=st1185a.gif~gen~ref.gif Impact Slide Hammer
T50T-100-A
Removal
  1. Remove the axle shaft; refer to Axle Shaft in this section.
Axle Shaft Removal
  1. swn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not use heat to loosen a seized lug nut. Heat can damage the wheel (1007) and the rear wheel bearings (1225).
    Loosen the lug nuts (1012).
    1. Remove the center cap.
    1. With the weight of the vehicle on the wheels, loosen the lug nuts.
  1. Raise and support the vehicle.
  1. Remove the wheel and tire assembly.
    1. Remove the lug nuts.
    1. Remove the wheel and tire assembly.
  1. Remove the axle housing cover (4033).
    1. Loosen the axle housing cover bolts (4346) and drain the rear axle (4001).
    1. Remove the axle housing cover bolts.
    1. Remove the axle housing cover.
  1. Remove the rear disc brake rotors (2C026); refer to Section 206-04 .
  1. swn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Once the differential pinion shaft (4211) has been removed, turning the differential case (4204) or an axle shaft (4234) will cause the differential pinion gears (4215) to fall out of the assembly. This could result in chipped or damaged components.
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  1. swn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not damage the rubber O-rings in the U-washer grooves.
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  1. Reinstall the differential pinion shaft.
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  1. swn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not damage the inner wheel bearing oil seal (1177).
    Remove the two axle shafts.
Installation
  1. Lubricate the lip of the inner wheel bearing oil seal.
    • Use Premium Long-Life Grease XG-1-C or equivalent meeting Ford specification ESA-M1C75-B.
  1. swn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Once the differential pinion shaft has been removed, turning the differential case or an axle shaft will cause the differential pinion gears to fall out of the assembly. This could result in chipped or damaged components.
    Remove the differential pinion shaft.
    1. Remove the differential pinion shaft lock bolt.
    1. Remove the differential pinion shaft.
  1. swn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not damage the inner wheel bearing oil seal.
    Install the two axle shafts.
  1. swn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not damage the rubber O-rings in the U-washer grooves.
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    1. Position the two U-washers on the button end of the axle shafts.
    1. Pull the axle shafts outward.
  1. Install the differential pinion shaft.
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    1. Install the differential pinion shaft lock bolt.
  1. Install the rear disc brake rotors; refer to Section 206-04 .
  1. Install the axle housing cover and fill the rear axle housing (4010) with 2.4 liters (5.5 pints) of specified lubricant; refer to Axle Housing Cover in this section.
  1. swn~us~en~file=ani_caut.gif~gen~ref.gif WARNING: Always remove any corrosion, dirt or foreign material that may be present on the mounting surfaces of the wheel or the surface of the wheel hub or rear disc brake rotor that contacts the wheel. Installing wheels without proper metal-to-metal contact at the wheel mounting surfaces can cause the lug nut to loosen and the wheel to come off while the vehicle is in motion, causing loss of control.
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  1. Install the tire and wheel assembly.
    1. Position the tire and wheel assembly.
    1. Install the lug nuts and lower the vehicle.
    1. Tighten the lug nuts.
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  1. swn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Never remove the axle shaft oil seal by itself. Always remove the rear wheel bearing and the axle shaft oil seal at the same time.
    NOTE: If the axle shaft oil seal is leaking, the axle housing vent may be plugged with debris.
    Use Impact Slide Hammer and Axle Wheel Bearing Puller to remove the rear wheel bearing and the axle shaft oil seal.
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    1. Use Thermally Stable Rear Axle Lubricant XY-80W90-QL or equivalent meeting Ford specification WSP-M2C197-A.
  1. Use Axle Wheel Bearing Replacer with Driver Handle to install the rear wheel bearing.
  1. Lubricate the lip of the new axle shaft oil seal.
    • Use Premium Long-Life Grease XG-1-C or equivalent meeting Ford specification ESA-M1C75-B.
  1. Use Axle Seal Replacer with Driver Handle to install the axle shaft oil seal.
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3helpful
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  1. Raise vehicle and place jackstands under rear frame crossmember. Lower the hoist so that rear axle housing is at suitable working height.
  1. Remove axle housing cover from rear axle housing and drain lubricant.
  1. Perform the inspection before disassembly.
  1. Remove rear wheels, rear disc brake calipers and rear disc brake rotors.
  2. Working through cover opening, remove differential pinion shaft lock pin and remove differential pinion shaft and differential pinion gears (4215). 3fdbe2c.gif
NOTE: THIS IS FREE INFORMATION!!!!
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  1. stb~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not damage inner wheel bearing oil seals when removing axle shafts from rear axle housing. In addition, axle shafts should be completely removed from rear axle housing.
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NOTE: If the vent cannot be cleared, it must be installed new.
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If you plan on doing most repairs yourself I would suggest buying a Haynes or Chilton manual for your particular vehicle. Or there are some data disks on e.bay($12-$15) For a cost of under $25, you can almost do any repair yourself with these manuals.Also there are online manuals like the site called ALLDATA where guides can be viewed for a fee. All these solutions will save you time and money, and give peace of mind over correct repairs. I can post you some procedures here also.
  1. CAUTION: Do not use heat to loosen a seized lug nut. Heat can damage the wheel (1007) and the rear wheel bearings (1225).
  2. Loosen the lug nuts (1012).
  3. Remove the center cap.
  4. With the weight of the vehicle on the wheels, loosen the lug nuts Raise and support the vehicle. .Remove the wheel and tire assembly.
  5. Remove the lug nuts.
  6. Remove the wheel and tire assembly. Remove the axle housing cover (4033).
    1. Loosen the axle housing cover bolts (4346) and drain the rear axle (4001).
    1. Remove the axle housing cover bolts.
    1. Remove the axle housing cover.
    2. a167554.gif
7.Remove the rear disc brake rotors You will have to remove the brake caliper to get rotor off.
8. CAUTION: Once the differential pinion shaft (4211) has been removed, turning the differential case (4204) or an axle shaft (4234) will cause the differential pinion gears (4215) to fall out of the assembly. This could result in chipped or damaged components.
9.
1.Remove the differential pinion shaft lock bolt. 2.Remove the differential pinion shaft. 4fd1df0.gif 10.CAUTION: Do not damage the rubber O-rings in the U-washer grooves. Remove the U-washers (4N237).
  1. Push the axle shafts inboard.
  2. Remove the U-washers.
  3. 9499075.gif
    11.Reinstall the differential pinion shaft.
    1. Install the differential pinion shaft.
    1. Install the differential pinion shaft lock bolt finger-tight.
    2. 91fc782.gif
      12.CAUTION: Do not damage the inner wheel bearing oil seal (1177). Remove the two axle shafts. 1848771.gif
CAUTION: Never remove the axle shaft oil seal by itself. Always remove the rear wheel bearing and the axle shaft oil seal at the same time. NOTE: If the axle shaft oil seal is leaking, the axle housing vent may be plugged with debris. Use Impact Slide Hammer and Axle Wheel Bearing Puller to remove the rear wheel bearing and the axle shaft oil seal.

0ffed5b.gifAxle bearing puller end..
Installation
Lubricate the lip of the inner wheel bearing oil seal.
Use Premium Long-Life Grease XG-1-C or equivalent meeting Ford specification ESA-M1C75-B.
  1. CAUTION: Once the differential pinion shaft has been removed, turning the differential case or an axle shaft will cause the differential pinion gears to fall out of the assembly. This could result in chipped or damaged components.
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  5. 5a472e0.gif
    CAUTION: Do not damage the inner wheel bearing oil seal. Install the two axle shafts. CAUTION: Do not damage the rubber O-rings in the U-washer grooves. Install the U-washers.
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    2. 345272a.gif
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      1. Align the hole in the differential pinion shaft with the differential pinion shaft lock bolt hole.
      1. Install the differential pinion shaft lock bolt.
      2. 49e064a.gif
                                                            Install the rear disc brake rotors; Install the axle housing cover and fill the rear axle housing (4010) with 2.4 liters (5.5 pints) of specified lubricant
                                                            WARNING: Always remove any corrosion, dirt or foreign material that may be present on the mounting surfaces of the wheel or the surface of the wheel hub or rear disc brake rotor that contacts the wheel. Installing wheels without proper metal-to-metal contact at the wheel mounting surfaces can cause the lug nut to loosen and the wheel to come off while the vehicle is in motion, causing loss of control. Clean the wheel hub and mounting surfaces. Install the tire and wheel assembly.
                                                            Position the tire and wheel assembly. Install the lug nuts and lower the vehicle. Tighten the lug nuts. Install the center cap. 6a78fd6.gif WHEW Hope this can help you
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                                                            4answers

                                                            How to remove rear wheel on suzuki intruder 1500 LC

                                                            to remove the wheel, all you need to do is remove the caliper from the right side with allen wrench, move caliper and the swing arm up and away from the wheel. remove axle, jack the bike up and wiggle the tire to the right side and down, do not remove the final drive (learned this lesson the wrong way!)
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                                                            1answer

                                                            How do you remove right rear axle on a 2004 ford crown vic to replace seal on wheel?

                                                            Section 05-02A: Axle, Integral Carrier — 8.8-Inch Ring Gear 1994 Town Car, Crown Victoria/Grand Marquis. Workshop Manual REMOVAL AND INSTALLATION Axle Shaft NOTE: Whenever replacing the rear axle lubricant, use Rear Axle Lubricant XY-90-QL (ESP-M2C154-A) or equivalent.
                                                            Removal
                                                            sra~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: The rear brake anti-lock sensor must be removed before the axle shafts are removed. The rear brake anti-lock sensor is bolted on the rear disc brake caliper anchor plate.
                                                            1. Raise vehicle to desired working height. Refer to Section 00-02 . Remove rear wheel (1007) and tire assembly. Remove rear disc brake calipers (2552) and rear disc brake rotors (2C026) .




                                                            1. Clean all dirt from area of axle housing cover with a wire brush and/or cloth.
                                                            1. Drain rear axle lubricant by removing the axle housing cover .
                                                            1. Remove differential pinion shaft lock pin and differential pinion shaft .


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                                                            1. Push flanged end of the axle shafts toward the center of the vehicle and remove the rear axle shaft retaining u-washer from the button end of the axle shaft .



                                                            1. Remove axle shaft from the rear axle housing , being careful not to damage the inner wheel bearing oil seal (1177) and rear brake anti-lock sensor ring.
                                                            Installation
                                                            NOTE: Check for presence of rear axle shaft o-ring (4A332) on the spline end of the shaft and install if not present.
                                                            sra~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Care must be taken not to let axle shaft splines damage oil seal or bearing assembly.
                                                            1. Carefully slide axle shaft into rear axle housing without damaging rear wheel bearing (1225) or rear brake anti-lock sensor indicator (2C189) . Start splines into side gear and push firmly until the button end of axle shaft can be seen in the differential case .
                                                            1. Install the rear axle shaft retaining u-washer on the button end of the axle shaft splines, then pull the shaft outboard until the shaft splines engage and the rear axle shaft retaining u-washer seats in the counterbore of the differential side gear .
                                                            1. Position the differential pinion shaft through the differential case and differential pinion gears , aligning the hole in the differential pinion shaft with the lock bolt hole. Apply Rear Axle Lubricant to differential pinion shaft lock pin . Install differential pinion shaft lock pin and tighten to 20-41 Nm (15-30 lb-ft). sra~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Differential pinion shaft lock pin must be tightened to specification using Stud and Bearing Mount E0AZ-19554-BA (WSK-M2G349-A1) or equivalent.




                                                              NOTE: Axle housing cover must be installed within 15 minutes of application of the silicone rubber or new silicone rubber must be applied.
                                                              sra~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Make sure machined surfaces on both axle housing cover and rear axle housing are clean before installing the new silicone sealant. Inside of axle must be covered when cleaning the machined surface to prevent axle contamination. Tighten the cover bolts in a crosswise pattern to ensure uniform draw on axle housing cover .
                                                            1. Apply Silicone Rubber D6AZ-19562-AA or BA (ESB-M4G92-A or ESE-M4G195-A) or equivalent. Install axle housing cover and tighten retaining bolts to 28-38 Nm (38-52 lb-ft).



                                                            1. Add Motorcraft Rear Axle Lubricant XY-90-QL or KL (ESP-M2C154-A) or equivalent until it is 6-14mm (1/4-9/16 inch) below bottom of fill hole. Add 118.3 mL (4 oz) of Ford Additive Friction Modifier C8AZ-19B546-A (EST-M2C118-A) or equivalent to Traction-Lok axles. Install fill plug and tighten to 20-41 Nm (15-30 lb-ft).
                                                            1. Install rear brake anti-lock sensor indicator . Tighten retaining bolt to 4.5-6.8 Nm (40-60 lb-in).
                                                            1. Install rear disc brake caliper and rear disc brake rotor .
                                                            1. Install wheels and tires.
                                                            ---------------------------------------------------------
                                                            1. Insert Rear Bearing Remover T85L-1225-AH in bore and position it behind bearing so tangs on tool engage bearing outer race. Remove rear wheel bearing and inner wheel bearing oil seal as a unit, using Impact Slide Hammer T50T-100-A.

                                                              Rear Disc Brake Caliper Anchor Plate




                                                            1. Lubricate the rear wheel bearing with Rear Axle Lubricant.



                                                            1. Install rear wheel bearing into the housing bore using Axle Tube Bearing Replacer T78P-1225-A.



                                                              sra~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Installation of rear wheel bearing or inner wheel bearing oil seal assembly without proper tool may result in an early bearing or seal failure. If inner wheel bearing oil seal becomes cocked in bore during installation, remove it and install a new one.
                                                            1. Install the inner wheel bearing oil seal using Axle Tube Seal Replacer T78P-1177-A. Use Premium Long-Life Grease XG-1-C or K (ESA-M1C75-B) or equivalent between the lips of the inner wheel bearing oil seal .



                                                            1. Install axle shafts as outlined.
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