1994 Suzuki GSX 400 Impulse Logo
Anonymous Posted on Mar 16, 2010

MY MATES SONS GSX 400 (94) HAS STOPPED WE CAN'T GET A SPARK. CHECKED THE PLUGS AND CHANGED THEM CHECKED THE IGNITION PICK UPS.. VOLTS GOING DOWN READ 6.8 COMING BACK UP READ 5.8.. NOT SURE IF THIS IS WRONG OR RIGHT.. BATTERY GOOD. TWICE WHEN HE HAS TURNED IT OFF IT WOULD NOT START AGAIN, WHEN SHE WAS RUNNING HE HIT A SMALL BUMP AND THE BIKE DIED, COULD IT BE THE C.D.I UNIT? OR IS THERE ANY LIKELY SIMPLE PROBLEMS WITH THESE BIKES? ANY HELP WOULD BE VERY HELPFULL KIND REGARDS MARTY

  • Anonymous Mar 16, 2010

    Hi Gavin, every connection on the bike has been checked and cleaned. are the C.D.I units on them prone to failing, and do you know where i could get one, new if possible?

    Thanks

    Marty

  • Anonymous May 11, 2010

    The CDI sounds the most likely culprit, check all electrical connections for corrosion first though.

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  • Posted on Mar 24, 2010
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Just a thought, have you checked all the fuses are located correctly and connectors are all mating. CDI units do fail and there's no way of testing it at home, all you can do is check for supply voltage 12V, ground or negative bonding (using an ohm meter/multimeter) check for varying voltage from ignition pulse generator, finally check voltage at the coils, you should expect to see a fairly high voltage 11-12V. Not sure where you would get one as it's quite a rare bike, a Suzuki dealer would be your best bet, maybe a GSXR400 one will work but don't quote me on that.

Testimonial: "happy days any help is good help, found out after trying everything.. it was the pick up."

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  • Posted on Aug 22, 2012
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I BOUGHT A GSXR 400 GK73A NON RUNNER AS THERE WAS NO SPARK THE CDI WAS FAULTY REPLACED IT AND AT THE SAME TIME GAVE IT A GOOD SERVICE AND CLEAN IT WONT START AND THE CARBS OVERFLOW THE PLUG WIRES WHRE OFF I PUT THEM IN ACCOPRDING TO MANUAL WHICH IS LEFT COIL 1+4
ROGHT COIL 2+3

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  • Posted on Mar 30, 2010
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It is always the pick-up coils. If one goes down it takes the other with it. I specialise in the GSXR400 and have a supplier of parts in Japan. Anymore problems! PM me.

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There's no emergence switch, if there was it would only be for fuel and not spark, there four thing to get spark,
ignition control module, ignition coil, distributor pick up assembly and spark plug wire's check for spark at coil, more then likely it's going to be your distributor pick up assembly, the pick up sit in side your ignition distributor, replace it and it will start, hope this was very helpful.
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Engine turns over but no spark at the plugs. checked coil ok changed ignition moudle no luck changed rotor no luck. checked voltage from coil to cap getting 12vdc. checked voltage going to and coming out...

You can change pick-up coil, you need to remove distributor (mark where rotor is pointing first) Then you need to remove pin in cam gear on end of shaft to remove gear so you can remove shaft from housing. Then you can replace pick-up coil. Install in reverse. Note when removing distributor rotor will move to the right as you lift distributor out, move rotor to right of mark you made when installing distributor back in.
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Car won't start

Did you put a multimeter on the coil and check for voltage coming out of the coil? To do this put the ground lead of the meter on the battery ground, then turn the ignition on and touch the positive lead of the meter to the coil. It should read around 12 volts.
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