1997 kawasaki ZX-6R Ninja Logo

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Posted on Oct 16, 2009
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One carb does not want to fuel on low revs ie remove plug lead from good pot on low revs it stops remove plug lead on good pot with revs it wiil run remove bad plug lead on low revs makes no change to engine at all as good pot does all work

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Greg O'Day

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  • Expert 376 Answers
  • Posted on Oct 16, 2009
Greg O'Day
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Joined: Sep 17, 2009
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Sounds like you need to remove the carbs and dismantle them and clean all the parts real good.
Remember if you separate the carbs from each other you will need to resync the carbs.

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You mean the revs come up even if the throttle is left in idle?
If yes: it means your idle runs too lean AND the carbs aren't balanced ( one gives more air than another )
Unscrew all the idle mix screws 1/2 turn
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You will need to remove the float chamber from the carb, take out the pivot pin that the float hinges on in order to release the needle valve and clean it out. 99% of the time simply dropping the needle valve out, giving it a wipe with a lint free cloth and flushing a little clean petol through the inlet pipe to dislodge any obstruction will fix the problem. While the float chamber is off, check that there is no dirt in the bottom and that the entire chamber is clean and free of any muck.

There will probably be a drain valve on the side of the carb (Usually a brass screw set into the base of the carb float chamber at a slight angle). Before you go to the trouble of removing the carb from the bike, try this:

Turn off the fuel supply.
Put a cup under the carb to catch fuel.
Remove the drain plug and allow the fuel in the float chamber to run out.
Now the float is sitting at its lowest possible position inside the float chamber, turn the fuel supply back on and as petrol runs out of the drain hole, tap the carb sharply and repeadedly with the end of a screwdriver as you let about a pint of petrol flush through.
Turn off the fuel supply and replace the drain plug.

The flushing and tapping MAY dislodge the obstruction that is holding the needle valve open and fix the problem without having to remove the carb
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