2000 kawasaki VN 800 Vulcan Classic Logo
Posted on Aug 17, 2009
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My 2000 Vulcan 800 Classic has gas in air filter

My 2000 Vulcan 800 Classic has gas going into the air filter and leaking out of the small hose at the bottorm of the air filter.

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  • Posted on Aug 17, 2009
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Hi and welcome to FixYa,

Your posted description indicates a carb overflow and that the carbs require a pulldown, disassembly; soaking in carb cleaner, cleaning the jets, vents, holes, ports and the walls of the bowl and inner body for the varnish like gunk of old/stale gasoline specially the fuel inlet valve.

As fuel is fed to the carbs,  the floats in the carb's bowl would rise up and engage the inlet cutoff valve closing the inlet port and therefore no further fuel would flow in. Fuel overflow would then indicate possibly that:

  • the valves are not closing;
  • their is an obstruction along the inlet ports and blocks closing of the valves;
  • floats are stuck open or punctured;
  • the float height would require adjustments;
  • necking, ridges, grooves, scratches exist on either the valve or the port allowing fuel entry even if closed.
All of the above would require a pulldown of the carbs for inspection, further cleaning or applicable repairs/rebuilt as initially described.

Good luck and thank you for asking FixYa.

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  • Posted on Nov 09, 2021
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Mine was doing the same thing. It turned out to be a bad fuel petcock. If you pull the fuel line off the petcock while it is in the on or reserve position and fuel comes out of the petcock, it is bad. Besides coming from the air cleaner, your engine probably has a lot of fuel in the oil which will damage the engine if not changed.

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Brandon, From Vulcan forum, one of the hoses that are hooked to the carb is a vent tube and may run up and under seat, if this hose is plugged or pinched it could cause similar issue to what you are experiencing. Links below discuss the issue you are presently having.
Check the attached links,instruction and guides,also you can also google (Kawasaki Vulcan flooding rear cylinders) for more info.
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"I hope this helped you out, if so let me know by pressing the helpful button. Check out some of my other posts if you need more tips and info."
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Knight .(Yamaha Seca XJ750A 1981)
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