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Keenan Hollands Posted on Jun 15, 2015
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I have a 1994 yz125, when I pull the clutch leaver in it won't spring back.I thought it might be the clutch cable so I got a new one but it still does the same thing. how do I fix this?

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Randy Schumann

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  • Expert 410 Answers
  • Posted on Jun 15, 2015
Randy Schumann
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Keenan:

I'm not too familiar with the YZ125. If the clutch lever (where the lower end of the clutch cable connects) is on the outside of the transmission case, see if you can push the lever back and forth. Feel for resistance If the clutch lever moves both ways freely, the clutch return spring in the clutch is broken, or the clutch has failed. You'll have to drain the engine oil and remove the clutch cover. Then remove and disassemble the clutch to replace the return spring... or take it to a shop and have them do it.

  • Keenan Hollands Jun 16, 2015

    Thank you I will definitely look :)

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terry stevens

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  • Motorcycles Master 991 Answers
  • Posted on Jun 16, 2015
terry stevens
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You most likely have notches warn onto the fingers of the inner clutch basket. The friction plates wear these groves into the fingers and then clutch travel becomes notchy.
May also be a binding of the teeth on the pull rod and actuator. If the clutch is slipping badly may be broken springs.
You will have to remove the side engine cover and have a good look. If the inner basket has notches you can just file them smooth again.

  • Keenan Hollands Jun 16, 2015

    Ok thank you I'll have a look :)

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5 Related Answers

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Brad Hurt

  • 36 Answers
  • Posted on Feb 12, 2009

SOURCE: clutch pulling

Your clutch is not fully disengaging.Adjust the cable at the lever until you have plenty of free play.Then adjust the cable at the motor until you have full engagement then readjust lever to 3/8 in play.Fine tune at the motor.It may take a few trys but you can get it.

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Anonymous

  • 89 Answers
  • Posted on Apr 23, 2009

SOURCE: cr250 clutch not engaging

sounds to me like your friction plates in your clutch assy. are worn down to much.

tombones

  • 3567 Answers
  • Posted on May 03, 2009

SOURCE: when i pull the clutch on my dirt bike it doesn't

First, get a new clutch cable. Tape the new cable to the old one and unhook the old one. Now you have a new cable and a reserve cable ready for use if needed during a race.

Second, change gearbox oil and install a new oil filter if your bike has one. All the dirt and grit in the oil is binding the clutch. Ride the bike for a couple of hours using the clutch often. Now drain the oil again and put in fresh oil. This will flush out the dirt and grit. Use 10w40 motor oil. Stick with the major brands; Pennzoil, Quaker State, Mobil or Shell.

tim winter

  • 200 Answers
  • Posted on May 13, 2009

SOURCE: Yamaha Virago XV125 2002 Clutch not releasing when leaver pulled

You can download a free manual at carlsalter.com
good Luck to you friend....Tim

Anonymous

  • 420 Answers
  • Posted on Jun 22, 2009

SOURCE: Very hard to pull in clutch leaver.

With out pulling in you clutch I can't tell you if it is a normal pull or not. You can buy an easy pull ball and ramp for your clutch, or start working out your grip with a tennis ball.

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I just replaced my clutch cable, but now that I've put everything back together I have a problem. The bike will from neutral to first and back without the clutch lever pulled in. However it also...

Good news, you just need adjust the clutch cable..

Always order the part for your model and year when getting parts and make sure it matches in length with the old one. Note how much cable is sticking out of the housing.
Is it 3 1/2 inches or 4 inches or 2 inches. make sure the new one matches.

Put the new cable on with lots of slack.Slack at the adjuster, and slack at the handlebar adjuster
Now pull the lever in, it will be easy because of the slack.let it stay there.
It will stay against the grip.
As you tighten the cable adjustment down by the cover, you'll notice the clutch lever move out.
Once it reaches the top, stop adjusting and pull it in again.
Continue adjusting and pulling the lever until the lever springs back to the top.
You can feel resistence which is the clutches disengaging.
Make sure there is 1/8" free play when the lever springs back.
Now turn the clutch cable adjust on the handlebar outward, which will remove the rest of the slack.
Only leave 2mm slack on the lever.

Now start your bike up and it should work like new.
You want your clutch to disengage within the first 1/2" of pulling the lever in.
This ensures the clutches are definately disengaged by the time you get the lever pulled back to the grip when shifting.

If your clutches are slipping or dragging no matter how you adjust the cable then your clutches may need replaced.
But sounds to me like its just an adjustment.
Hope to be helpful
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Your clutch is not fully disengaging.Adjust the cable at the lever until you have plenty of free play.Then adjust the cable at the motor until you have full engagement then readjust lever to 3/8 in play.Fine tune at the motor.It may take a few trys but you can get it.
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