My z 1100 shaft, 1981 model, broke the mounting of the right rear oil journal bolt. I can't fasten the bolt. the base needs to be fixed, can the right lower case be removed without stripping the whole motor?
SOURCE: Can't get clutch cover plate off.
seems like its sticking to the gasket, use a bit of force with a screwdriver with some tape on it to protect finish and pry it off
SOURCE: 79 sportster left side upper motor mount bolt size
On the Ironhead Sportster, the top motor mount bolt that goes through the frame is usually a 1/2 inch bolt. I'd use a grade 8 fine thread bolt with a nylok nut on it. Make sure you "shim" the top motor mount to the frame with the appropiate amount of washers so as not to "torque" the frame. If you do, either the top motor mount or the tab on the frame will break from the torque and vibration.
SOURCE: pulled the pin bolt instead of drain plug
Sorry. I'm very certain you can't fix your problem without splitting the case. I would be cautious about running the motor at all. When you removed that bolt those pieces are free to fall down to the bottom of the case to interfere and do damage. Good Luck.
SOURCE: Rear seat bolt broke
Drill a hole roughly the same size where the bolt was. Order a new cap (nut) from the dealer. Go to the hardware store and buy a screw long enough to go through the fender and the tab, and that fits the screw. Reach in from under the fender with a socket, and tighten from above. Otherwise they will tell you to buy a whole new fender.
SOURCE: Leaking crankshaft seal
The manual on the 750 says put new seals on the crank as you install it, and I believe they have a locating lip on the seal that fits in a groove in the cases. which means a split.
I have trimmed the lip off the seal, and installed them with loctite master gasket, the old seal is hard to remove due to the lip
DESCRIPTION
N·m
Ft. Lbs.
In. Lbs.
Balance Shaft Carrier to Block-Bolts
54
40
-
Balance Shaft Gear Cover-Double Ended Fastener
12
-
105
Balance Shaft Sprocket- Bolt
28
-
250
Balance Shaft Chain Tensioner-Bolts
12
-
105
Balance Shaft Carrier Cover-Bolts
12
-
105
Camshaft Sprocket-Bolt
101
75
-
Connecting Rod Cap-Bolts
54 +1/4 turn
40 +1/4 turn
-
Crankshaft Main Bearing Cap/Bedplate - M8 Bolts
34
250
-
M11 Bolts
41 +1/4 Turn
30 +1/4 Turn
-
Crankshaft Damper
136
100
-
Cylinder Head Cover- Bolts
12
-
105
Flex Plate to Crankshaft
95
70
-
Flywheel Mounting Bolts
81
60
-
Engine Mount Bracket Right-Bolts
61
45
-
Exhaust Manifold to Cylinder Head-Bolts
23
-
200
Exhaust Manifold Heat Shield-Bolts
12
-
105
Intake Manifold - Lower -Bolts
28
-
250
Oil Filter
20
15
-
Oil Pan-Bolts
12
-
105
Oil Pan Drain-Plug
27
20
-
Oil Pump to Block-Bolts
28
-
250
Oil Pump Cover Plate-Bolts
12
-
105
Oil Pump Pick-up Tube-Bolt
28
20
-
Oil Pump Relief Valve-Cap
41
30
-
Spark Plugs
28
Timing Belt Covers - Front Covers to Rear Cover-Bolts
12
-
105
- Rear Cover-Bolts
12
-
105
Timing Belt Tensioner Assembly-Bolts
61
45
-
Fig. 6: Oil pan mounting bolt locations-1996 3.1L engine shown
Fig. 7: Oil pan sealant application points-1996 3.1L engine shown
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