Bike starts ok but when i put it into gear with the clutch still in its like its still in gear, back wheel is locked but bike dosent stall. checked master cylnder and slave, both work fine. plenty of fluid in there, was working fine one day then the next this. Tryed pumping the leaver loads still no joy
Sounds like the pressure plate is not fully disengaging.
SOURCE: My KTM 250 EXC has been sitting all winter. Now it
???? check oil and try to choke with hand and clean carb
SOURCE: ktm 125 sx 08 stuck in 1st gear
You have a bent shift fork and possibly something else going on. The engine will need to come out of the bike. Remove the top end, the flywheel and electrics, the clutch, the shift mechanism and kick starter and a few other parts. THEN you are ready to split the gearbox to get to the crankshaft, gears and shift forks.
You will need an impact driver, flywheel puller, case splitter, torque wrench and factory service manual, plus the normal screwdriver, pliers, etc.. Alternate to the special tools is taking it to the dealer and say "Fix it". I often tell people to take it to the shop just so they don't get into such an involved project and they now have a knowing eye and experienced hands working on the problem.
The repair cost will probably be $800 or so.
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SOURCE: clutch doesn't engage until bike gets hot
this is the same with all 4 strokes. they all need to heat up before you can ride them, but this is not a problem.
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Hi simon clarke, I want to help you with your problem, but I need more information from you. Can you please add details in the comment box?
When you pull clutch in, put into first - with clutch still in wheel will not move, take clutch out, wheel should move. Are you saying, when you take hand off clutch - wheel doesn't move and it doesn't stall?
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