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Posted on May 06, 2009
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Problem with charging system on 1993 softail every time i ride it have to charge battery for the next time have had new battery lights on dash but wont kick over is there spose to be any other wires to the battery other than the turminals thanks gavin

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  • Harley Davidson Expert 119 Answers
  • Posted on May 06, 2009
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Joined: Mar 30, 2009
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Here is a few tests you can run. First with the bike off take a multimeter in VDC check the battery voltage at the battery. (should be at 12.5 VDC) If not first charge the battery. Second start the bike, with it running and multimeter again in VDC check voltage at the battery while slowly opening the throttle(should see between 13.2 and 14.5 VDC at the battery) If you have more then 15 VDC then you have a bad voltage regulator. If you have less then battery voltage from the first test. You may have a bad stator and/or a bad voltage regulator. Third test with bike turned off and multimeter in continuity. Place one meter lead into either of the two holes for your stator lead(coming out of the front of the primary drive case) the other meter lead to any good ground. If you get a tone or continuity then you have a grounded stator, and it has to be replaced before proceding any further with charging system tests. If you do NOT have continuity then check the wires from the voltage regulator running back to the battery for any breaks or chaffing, if none are found. I would have the battery load tested as well.Good Luck and thanks for usinf Fixya.com Let me know what you find please.

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