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163FML (CG200) bogging at low rev

Hi, I have a 200cc pit bike, it has a 163FML (CG200) engine and is bogging at start of throttle. It is better when choke is on but worse when choke is off until bike is hot, say after10mins running; it then gets better but still bogging when putting power on. At this piont when hot and left to idle it seems like there is a bake fire through the carb or more like a gulp for air. The carb is clean and I have used sillicon sealer to illiminate air getting into the esembly so only air that gets in is through the air fillter. I have put a new piston in the bike and was fine first ride, the problem seems to have started when the bike was jet washed but not sure if this has caused any problem beacuse the air filter and carb have been cleaned and oiled since. Any ideas, could valve clearance or tappets be the issue.

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  • Motorcycles Master
  • 57,616 Answers

Hi, Marcus and the usual suspects are:
1. Fuel cap or fuel tank is not venting properly.
2. Fuel filter clogged.
3. Fuel line pinched or kinked.
4. Float needle and seat sticking.
5. Float level too low.
6. Carburetor bowl vent line clogged/blocked/pinched.
7. Idle adjusting screw set too low.
8. Air/fuel mixture screw set too lean.
9. Idle port, transfer ports, slow air jet clogged.
10. Slow fuel jet clogged.
11. Faulty fuel pump.
For more information about your issue and valuable "Free" downloads that you will need please Click on blue links below. Good luck and have a wonderful day.
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Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

Posted on Mar 17, 2017

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6 Suggested Answers

6ya6ya
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Posted on Jan 02, 2017

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  • 9 Answers

SOURCE: 2005 yamaha yzf 250-unstable idle

I had the same problem, Turns out that my shims were finished, replace the chims and check clearences.

Posted on Mar 12, 2009

  • 3567 Answers

SOURCE: bike bogs for second then revs when throttling

Pull the slide out of the carb then remove the jet needle and move the clip one notch lower on the needle.

Posted on Apr 11, 2009

holmestead
  • 5 Answers

SOURCE: Will not run without choke

have you checked for vaccuum leaks at the intake manifold? you can check by pouring water over the gasket area when/ if you get it running!

Posted on Jun 14, 2009

  • 375 Answers

SOURCE: I need tuning specs for my 1982 suzuki gs 750.

You need to fix the fueling first - without fuel it won't run!
Your other problem sounds like an air leak - either the manifold or the carb. Check by spraying WD-40 or CRC at the manifold and carb join while the bike is running - if the revs change (either up or down) you have a leak.

Posted on Jun 29, 2009

  • 70 Answers

SOURCE: 400 Eiger ATV, starts and runs fine, stalls the

If 2 stroke check crank seals, check plug cap for proper resistance,check for good fuel flow to carb.Spark should jump at least a 1/4" gap,NOT JUST the .030 or plug gap.

Posted on Sep 08, 2009

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