2000 kawasaki KDX 125 Logo
Kieron Lehane Posted on Dec 26, 2008
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Need torque wrench settings for cylinder head bolts

Have you got the torque wrench settings for the cylinder head bolts on a Kawasaki KDX125 125cc 1992?
Thanks

1 Answer

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  • Expert 260 Answers
  • Posted on Jan 04, 2009
1400Slugg
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Hi.. May i know hyundai atos 1.0cc conrod torque

Yes, I can help you with the cylinder head torque wrench setting for your Hyundai Atos 1.0cc. Here are the torque specifications:

First pass: Tighten all bolts to 18 lb-ft (25 Nm)
Second pass: Tighten all bolts to 45 lb-ft (61 Nm)
Third pass: Tighten all bolts to a final torque of 65 lb-ft (88 Nm)
It's important to tighten the bolts in the correct sequence. The sequence is as follows:

10 6 2 3 7
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Note: The numbers above refer to the cylinder head bolts in the correct sequence. Always use a calibrated torque wrench to ensure that the bolts are tightened to the correct specification.

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Tighten the cylinder head bolts. Tighten the cylinder head bolts is sequence to 29 Nm (3.0 kgf-m, 22 ft. lbs.). Use a beam-type torque wrench. When using a preset type torque wrench, be sure to tighten slowly and do not overtighten. If a bolt makes any noise while you are torquing it, loosen the bolt and retighten it. Make sure the threads are clean, new heads bolts are best.

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It is important to note that these torque values are for the cylinder head bolts and main cap bolts only. Other fasteners on the engine, such as the oil pan bolts, may have different torque requirements.
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For each cylinder head, start with head bolt numbered one. In increasing number sequence (1-2-3-4), tighten the head bolt in three stages.
1. Tighten each bolt to 7-9 foot pounds of torque.
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3. Mark each head bolt and head with aligning marks. Tighten each bolt 1/4 turn (90 degrees).


Cylinder Head Bolt Installation
Torque Wrench Method

For each cylinder head, start with head bolt numbered one. In increasing number sequence (1-2-3-4), tighten the head bolt in four stages.

1. Tighten each bolt to 7-9 foot pounds of torque.

2. Tighten each bolt to 12-15 foot pounds of torque.

3, Tighten each bolt to 22-25 foot pounds of torque.

4, Tighten each bolt to 38-42 foot pounds of torque


headboltsequence.gif

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if this is a aluminum head it will be a torque to yeild. you will need brand new head bolts and a torque to yeild wrench, torque to yeild is not a set value but the stretching point of the bolt, wich a torque to yeild wrench will tell you when the bolt is starting to stretch then you stop and torque is achieved. often the starting torque is approx 30pds then you go back through with the torque to yeild wrench. if it has a cast iron head it will have a set value determined by the manufacture which on this car i do not know off hand. I hope i at least led you in the right direction
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Torque settings

  1. Tighten the cylinder head bolts sequentially in three steps. NOTE: Perform each step twice. 1st step torque: 39 Nm (4.0 kgf-m, 29 ft. lbs.) 2nd step torque: 69 Nm (7.0 kgf-m, 51 ft. lbs.) 3rd step torque: 98.1 Nm (10.0 kgf-m, 72.3 ft. lbs.) Use a beam-type torque wrench. When using a preset-type torque wrench, be sure to tighten slowly and not to overtighten. If a bolt makes any noise while you are torquing it, loosen the bolt, and retighten it from the first step.
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