1992 Yamaha FZR 600 Logo
cameron parkerson Posted on Aug 28, 2012
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I cant get the clutch to engage

I bought brand new clutches for my bike but i cant get them to engage...when i shift into gear and let off the clutch i have nothing

1 Answer

bazzz7071

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  • Expert 342 Answers
  • Posted on Oct 28, 2012
bazzz7071
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Joined: Apr 04, 2010
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Hi assuming you put the clutch back togethere in correct order you remove it does the clutch lever have end play in it when you releace it there should be some play in it if there is not you need to loosen it ether at the lever holder or at the set screw where the cable on the engine case lossen it then turn it until it lighly stops then back it off quarter of a turn.

5 Related Answers

Anonymous

  • 490 Answers
  • Posted on Apr 15, 2009

SOURCE: '95 Yamaha YZ 125 clutch - stays in gear when clutch is pulled in

the plates will stick to each other because of oil
check the clutch lever at the motor and make sure it is moving the arm that pushes the pressure plate and make sure it is moving

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Anonymous

  • 137 Answers
  • Posted on Jan 10, 2009

SOURCE: '95 Yamaha YZ 125 clutch - stays in gear when clutch is pulled in

hey dude,, just thought id come in and give u some tips or 3,, i take it when u pull clutch lever in, and try and change gear it feels like your foot will snap b4 it goes in gear,, if that makes sense,, firstly mate,is to make sure the clutch cable slides freely ,easest way is to take cable off and just grab 1 end and make sure it isnt sticky,, if so dip one end of the cable in a bit of old oil ,,whilst holdin the other end ,pull and push the cable inner, this will **** up a bit of lubricant inside the cable ,, keep doin this each end till free to move, ,,next step if the cables ok,,, and may need help if u dont no,drain the oil out,,and as u r sat on the bike is to remove the clutch casing on the right hand side of the moter,where the bottom end of the cable goes,remove the casing being carefull not damage the gasket,,then u will see clutch plates and friction plates housed,, undo the 7 or 8 spring loaded bolts carefully take the first fibre plate out then metal friction plate then another fibre plate and so on,, wen u take the 1st plate out place that on the bench ,stacking each plate on top of one another, cause they have to go back in as they came out,,wen out,,u need a piece of wet n dry paper ,or fine emery,,and just wipe round both sides of the fibre plates taking the shine off them,as u put them back in,, put casing back on with a decent gasket,, oil back in cable on, make sure cable has no free play on the lever so wen u r about to pull lever in it bite straight away,, start her up, warm it up and try it,,any probs still il eat my shoe,, take care m8

Anonymous

  • 32 Answers
  • Posted on Jul 24, 2009

SOURCE: Clutch push rod will not depress to engage

go to this http://www.cmsnl.com/yamaha-rt1-19701971_model8356/partslist/A-09.html and then click on "view big image", this will give you a diagram of the clutch etc,, the adjustment (No. 26) may need looking at, or (No.11,12,) have broken.Basically you turn 26 in (clockwise) untill you feel light resistance then back off 1/2 turn (been years since i worked on one of these!) this should give you freeplay, have you just got the bike?, and do you think it has been stripped lately(ie the clutch). PS I am not affiliated with the web site i offered above, just a handy reference for you maybe? cheers

tombones

  • 3567 Answers
  • Posted on Jul 26, 2009

SOURCE: Yamaha YZ125 Clutch not disengaging

I would be more concerned with the stuck gear than the clutch, but we will start with the clutch.

02ccdb2.gif The push cam may be bent or deformed and the push shaft may be bent. Assuming the ball bearing is in place, the cam and rod are all that can really go wrong. The rod slides out of the left center case. You will need to loosen the springs to get the left side cover back in place. Roll the rod on a flat surface to see if it is bent. I fear a bent shift fork is causing the gearbox to be stuck in third. Fix the clutch and then post a comment to get back to me.

mwoodring1

mark woodring

  • 498 Answers
  • Posted on Feb 22, 2010

SOURCE: 1997 Yamaha YZF 1000 clutch and/or transmission problem?

well this is something that is as you said " not normal" i would guess that clutch is smoked. after it warms up do a 3rd gear roll on at about 45 mph. if you drop the hammer and the motor revs and you don't go anywhere stop the ride and R&R your clutch
something else to make sure of is that you clutch fuild is good and has no air in the line
Good luck
Mark
C.C. Motorsports

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Clutch not engageing

Start by changing the gearbox oil and the filter. Ride for 50 miles or so then change the oil again but w/o a new filter this time. Doing this will flush the dirt and grit from the gearbox. Use 10 w40 Pennzoil, Mobil, Shell or any other major brand.

The clutch is not fully dis-engaging. That is what is causing the shifting problems. Hopefully a shift fork has not been bent in your efforts to shift gears. The cost of 6 or 7 quarts of oil and an oil filter is nothing next to the cost for replacing bent shift forks.

Please rate this solution. Thanks Coty!
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