Question about 2006 kawasaki KX 250 F

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2006 KAWASAKI KX 250 F HOW TO REPLACE THE OIL PUMP IDLER GEAR

I WAS INSTALLING A NEW CLUTCH BASKET, ACCIDENTALLY BROKE OIL PUMP IDLER GEAR BECAUSE THE GEARS WERNT MESHED TOGETHER. I HAVE A NEW ONE BUT I AM LEERY OF GETTING OLD ONE OUT. I DONT WANT TO TAKE APART PARTS THAT COULD CAUSE A CATASTROPHIC FAILURE. I WAS JUST NEEDING SOME CLUES OR KNOW HOW TO GET THE GEAR OUT PROFESSIONALLY OR EASILY WITHOUT BREAKING ANYTHING ELSE @

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  • kawasaki Master
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Hi, Anonymous for this scenario you will need your service manual, parts fiche, and owners manual if you can't find the best tool you ever bought for your Kawasaki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
Part 11 Assembling motocross Bike Oil Pump and Strainer YZ250F example
How To KX250F Top Bottom Engine Rebuild Part 1 of 3
http://www.mx-sport.ru/files/servicemanual-KX250f-06.pdf
OEM Parts for Kawasaki
2006 Kawasaki KX250F Owner Manual

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

Posted on Mar 05, 2018

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Posted on Jan 02, 2017

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Benimur
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SOURCE: Having trouble with the clutch/gears

Hi and welcome to FixYa,

To my knowledge, the engine and the gear/transmission share the same oil in the crankcase. Clutch cable adjustment on most bikes could be done 2 ways:

  • after the clutch lever itself. There would be an adjustable end of the cable. It is locked in place by a coin like nut with grooved edge. This locked must be loosed before the cable end could be adjusted.
  • similarly at the bottom end of the cable that attaches to the clutch arm, the cable end would also have a thread end. There would be 2 lock nuts that must be loosened up.
You can experiment clutch play/slack to your personal preference. Soon as you are satisfied (number of tries clutching/engaging gears), then the locks could be tightened in place.

Good luck and thank you for using FixYa.

Posted on Mar 07, 2009

  • 86 Answers

SOURCE: 97 kx250 just replaced clutch hub, and basket. we

if you tried the clutch dry it will grab. if you tried it with the oil in it and it grabbed, then adjust the cable. about 3 mil gap on the lever.

Posted on Mar 19, 2010

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1 Answer

2003 Kawasaki KX 250 hard to pull in the clutch lever


Hi, Anonymous and the usual suspects are:
1. Clutch cable bent, kinked, pinched, rusted or needs lubrication.
2. Hydraulic clutch hose collapsed or pinched.
3. Improper clutch adjustment.
4. Clutch plates rusted.
5. Pressure plate or springs to heavy for service.
6. Damaged clutch shell.
7. Damaged, bent, or stuck push rod assembly.
8. Faulty worm gear mechanism.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
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hard clutch pull on 99 kx 250
https://www.howtomotorcyclerepair.com/images/Kawasaki-KX-125-KX250-Service-Manual-2003-2004-2005-2006-2007-2008.pdf
OEM Parts for Kawasaki
2003 Kawasaki KX250 Owner Manual

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

Jan 12, 2014 | 2003 kawasaki KX 250

1 Answer

1995 Kawasaki KX 250 how to remove the clutch hub nut


Hi, Anonymous for this scenario you will need your service manual that has all fastener torque specs and a wiring diagram on the back pages, parts fiche, and owners manual if you can't find the best tool you ever bought for your Kawasaki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
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1 Answer

2006 Kawasaki KX 250 how to add fork oil


Hi, Anonymous for this scenario you will need your service manual, parts fiche, and owners manual if you can't find the best tool you ever bought for your Kawasaki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
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https://www.howtomotorcyclerepair.com/images/Kawasaki-KX-125-KX250-Service-Manual-2003-2004-2005-2006-2007-2008.pdf
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Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

Mar 10, 2012 | 2006 kawasaki KX 250

3 Answers

Have a 2006 ktm 250 sxf seized rod to the crank got it changed reinstalled put motor back together now can not even kick it like somthing is stuck. Toke the clutch basket out, timing gear and water pump...


Your clutch basket is the link between the engine and transmission. Your kick starter rotates the clutch basket gear, which turns another gear at the engine crank. Remove either the basket or gear at the crank and see if the engine, and the transmission both turn. Sounds like the engine is stuck for some reason. At least you can cut the issue in half.

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1 Answer

2005 Kawasaki KX 250 transmission oil weight


Hi, John for this scenario you will need your service manual, parts fiche, and owners manual if you can't find the best tool you ever bought for your Kawasaki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
https://thumpertalk.com/forums/topic/787559-2002-kx250-gear-oil
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https://www.howtomotorcyclerepair.com/images/Kawasaki-KX-125-KX250-Service-Manual-2003-2004-2005-2006-2007-2008.pdf
OEM Parts for Kawasaki
2005 Kawasaki KX250 Owner Manual

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

Jul 22, 2011 | 2005 kawasaki KX 250

1 Answer

1991 Kawasaki KX 250 how to replace the clutch


Hi, Firefight685 for this scenario you will need your service manual, parts fiche, and owners manual if you can't find the best tool you ever bought for your Kawasaki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
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https://www.scribd.com/doc/121008272/KX125-KX250-94-98-Service-Manual
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Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e


May 18, 2011 | kawasaki KX 250 Motorcycles

1 Answer

Bike wont freewheel when in gear and clutch is engaged and engine not running ? is the clutch broke ?


hi, this could be as a result of mall adjustment, or simply clutch plates stuck together as a result of the machine standing, normaly running the machine and using the clutch is enough to cure this,otherwise you may havee to remove the clutch plates and check for worn or distorted plates, it may also be that the clutch basket is worn not alowing the full release of the plates, check for exsess ware in the form of groves cut by the plates in the outer and inner basket.
thanks for using fixya
paul

Jan 30, 2011 | 2005 kawasaki KX 250

1 Answer

2001 Kawasaki KX 250 gear oil capacity


Hi, Chrisncourtn for this scenario you will need your service manual, parts fiche, and owners manual if you can't find the best tool you ever bought for your Kawasaki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
https://thumpertalk.com/forums/topic/787559-2002-kx250-gear-oil
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https://www.howtomotorcyclerepair.com/images/Kawasaki-KX125-KX250-Service-Manual-Repair-1999-2000-2001-2002-99924-1244-04.pdf
OEM Parts for Kawasaki
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Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e


Sep 13, 2010 | 2003 kawasaki KX 250

1 Answer

97 kx250 just replaced clutch hub, and basket. we can't put oil in yet beacuse we misplaced the plug, but when we got it all together and pulled the clutch in and pit it in gear it still grabbed.


if you tried the clutch dry it will grab. if you tried it with the oil in it and it grabbed, then adjust the cable. about 3 mil gap on the lever.

Mar 15, 2010 | 2003 kawasaki KX 250

1 Answer

2004 Kawasaki KX 250 F how to replace the clutch


Hi, Jeanpventer for this scenario you will need your service manual, parts fiche, and owners manual if you can't find the best tool you ever bought for your Kawasaki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
How to replace your clutch plates
INSTALLING NEW CLUTCH IN THE KX250F
http://www.mxguy.com/downloads/service_manuals/2004_KX250F_Service-Manual.pdf
OEM Parts for Kawasaki
2004 Kawasaki KX250F Owner Manual

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e


Apr 07, 2009 | 2004 kawasaki KX 250 F

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